Infrared absorption material, method for fabricating the same, and thermal isolation structure employing the same

Patent metadata

Field	Value
Publication number	US-9434652-B2
Application number	US-201414335560-A
Country	US
Kind code	B2
Filing date	Jul 18, 2014
Priority date	Jul 23, 2013
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

The disclosure provides an infrared absorption material, a method for fabricating the same, and a thermal isolation structure employing the same. The infrared absorption material includes a tungsten bronze complex having a formula of M 1 x M 2 y WO z , wherein 0.6≦x≦0.8, 0.2≦y≦0.33, 0.8≦x+y<1, and 2≦z≦3; M 1 is Li, or Na; and, M 2 is K, Rb, or Cs. In particular, the tungsten bronze complex consists of a cubic tungsten bronze (CTB) and a hexagonal tungsten bronze (HTB).

First claim

What is claimed is:

1. An infrared absorption material, comprising:
a tungsten bronze complex having a formula of M 1 x M 2 y WO z , wherein 0.6≦x≦0.8, 0.2≦y≦0.33, 0.8≦x+y<1, and 2<z≦3; M 1 is Li, or Na; M 2 is K, Rb, or Cs; and the tungsten bronze complex consists of a cubic tungsten bronze and a hexagonal tungsten bronze, wherein the molar ratio between the cubic tungsten bronze and the hexagonal tungsten bronze is between 0.995:99.005 and 5.005:94.995.

2. The infrared absorption material as claimed in claim 1 , wherein the tungsten bronze complex has a formula of Na x K y WO z , wherein 0.6≦x≦0.8, 0.2≦y≦0.33, 0.8≦x+y<1, and 2<z≦3.

3. The infrared absorption material as claimed in claim 1 , wherein the tungsten bronze complex has a formula of Na x Cs y WO z , wherein 0.6≦x≦0.8, 0.2≦y≦0.33, 0.8≦x+y<1, and 2<z≦3.

4. The infrared absorption material as claimed in claim 1 , wherein the tungsten bronze complex has an average particle size between 20 nm and 200 nm.

5. A method for fabricating infrared absorption material, comprising:
providing a tungsten-containing precursor;
providing a first alkali metal compound and a second alkali metal compound;
mixing the first alkali metal compound, the second alkali metal compound, and the tungsten-containing precursor, forming a mixture; and
subjecting the mixture to a thermal treatment to obtain the infrared absorption material as claimed in claim 1 , wherein the thermal treatment comprises a first heating step and a second heating step.

6. The method as claimed in claim 5 , wherein the ratio between the weight of the tungsten-containing precursor and the total weight of the first and the second alkali metal compounds is between 2 and 6.

7. The method as claimed in claim 5 , wherein the weight ratio between the first alkali metal compound and the second alkali metal compound is between 0.5 and 2.

8. The method as claimed in claim 5 , before mixing the tungsten-containing precursor, the first alkali metal compound, and the second alkali metal compound, further comprising:
dissolving the tungsten-containing precursor in water to form a tungsten-containing precursor aqueous solution.

9. The method as claimed in claim 5 , before mixing the tungsten-containing precursor, the first alkali metal compound, and the second alkali metal compound, further comprising:
dissolving the first alkali metal compound and the second alkali metal compound in water to form an aqueous solution containing the first alkali metal compound and the second alkali metal compound.

10. The method as claimed in claim 5 , wherein the first heating step has a process temperature between 90° C. and 150° C.

11. The method as claimed in claim 5 , wherein the first heating step has a process time between 10 hr and 24 hr.

12. The method as claimed in claim 5 , wherein the second heating step has a process temperature between 151° C. and 200° C.

13. The method as claimed in claim 5 , wherein the second heating step has a process time between 10 hr and 24 hr.

14. The method as claimed in claim 5 , wherein a process temperature of the second heating step is greater than that of the first heating step by at least 20° C.

15. The method as claimed in claim 5 , wherein the tungsten-containing precursor comprises ammonium metatungstate, ammonium orthotungstate, ammonium paratungstate, alkali metal tungstate, tungstic acid, tungsten silicide, tungsten sulfide, tungsten oxychloride, tungsten alkoxide, tungsten hexachloride, tungsten tetrachloride, tungsten bromide, tungsten fluoride, tungsten carbide, tungsten oxycarbide, or a combination thereof.

16. The method as claimed in claim 5 , wherein the first alkali metal compound is a lithium-containing compound, a sodium-containing compound, or a combination thereof.

17. The method as claimed in claim 5 , wherein the first alkali metal compound is lithium sulfate, lithium carbonate, lithium chloride, sodium sulfate, sodium carbonate, sodium chloride, or a combination thereof.

18. The method as claimed in claim 5 , wherein the second alkali metal compound is a potassium-containing compound, a rubidium-containing compound, a cesium-containing compound, or a combination thereof.

19. A thermal isolation structure, comprising:
a first substrate; and
a first functional layer disposed on the first substrate, wherein the first functional layer comprises an infrared absorption material as claimed in claim 1 .

20. The thermal isolation structure as claimed in claim 19 , wherein the first substrate is a glass substrate or plastic substrate.

21. The thermal isolation structure as claimed in claim 19 , wherein the first functional layer further comprises a binder, and the infrared absorption material is distributed in the binder.

22. The thermal isolation structure as claimed in claim 19 , further comprising:
a second substrate disposed on the first functional layer.

23. The thermal isolation structure as claimed in claim 22 , further comprising:
a third substrate; and
a support spacer disposed between the second substrate and the third substrate, wherein a chamber is defined between the second substrate, the third substrate, and the support spacer.

24. The thermal isolation structure as claimed in claim 23 , further comprising:
a second functional layer disposed on the third substrate; and
a fourth substrate disposed on the second functional layer.

25. The thermal isolation structure as claimed in claim 23 , wherein the second functional layer and the first functional layer are made from the same material.

Assignees

• Ind Tech Res Inst

Inventors

• Chen Yu-Chun
• Yang Pei-Hsin
• Lin Chin-Ching
• Chen Yi-Chen
• Liao Hung-Chou
• Chiang Mei-Ching

Classifications

• C04B35/495 Primary

  based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates · CPC title

• Y10T428/24

  Structurally defined web or sheet [e.g., overall dimension, etc.] · CPC title

• G02B5/208

  for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation · CPC title

• Y10T428/2982

  Particulate matter [e.g., sphere, flake, etc.] · CPC title

• C04B35/62218

  obtaining ceramic films, e.g. by using temporary supports · CPC title