Honeycomb structure

Patent metadata

Field	Value
Publication number	US-9429054-B2
Application number	US-201514618234-A
Country	US
Kind code	B2
Filing date	Feb 10, 2015
Priority date	Mar 26, 2014
Publication date	Aug 30, 2016
Grant date	Aug 30, 2016

Abstract

In a honeycomb structure, a bonding material monolithically bonds a plurality of honeycomb segments. The bonding material contains crystalline anisotropic ceramic particle and a particulate pore former. The crystalline anisotropic ceramic particle is 20 mass % or less. An average particle diameter of the pore former in the bonding material is 80 to 200 μm. In the case where a compressive Young's modulus of the bonding material is assumed as E (unit: MPa) and a shear strength of the bonding material is assumed as σ (unit: kPa), σ/E is 5 to 50.

First claim

What is claimed is:

1. A honeycomb structure, comprising
a plurality of cells that are disposed parallel to one another in a central axis direction and are defined by a porous partition wall to make channels for a fluid,
wherein the honeycomb structure includes: a plurality of honeycomb segments that each have a shape constituting a part of a whole structure, the honeycomb segments constituting the whole structure by being assembled in a direction perpendicular to the central axis, a bonding material that monolithically bonds the honeycomb segments, the bonding material containing crystalline anisotropic ceramic particles being 20 mass % or less and a particulate pore former whose average particle diameter in the bonding material being 80 to 200 μm, and σ/E being 5 to 50 in a case where a compressive Young's modulus of the bonding material is assumed as E, expressed in MPa, and a shear strength of the bonding material is assumed as σ, expressed in kPa.

2. The honeycomb structure according to claim 1 ,
wherein the bonding material has a compressive Young's modulus of 5 to 100 MPa.

3. The honeycomb structure according to claim 2 , wherein the bonding material has a shear strength of 100 to 2000 kPa.

4. The honeycomb structure according to claim 3 ,
wherein the crystalline anisotropic ceramic particle is a substance of one kind or more selected from the group consisting of wollastonite, mica, talc, sepiolite, alumina fiber, mullite fiber, carbon fiber, silicon carbide fiber, boron nitride fiber, potassium titanate fiber, and zinc oxide fiber.

5. The honeycomb structure according to claim 2 ,
wherein the crystalline anisotropic ceramic particle is a substance of one kind or more selected from the group consisting of wollastonite, mica, talc, sepiolite, alumina fiber, mullite fiber, carbon fiber, silicon carbide fiber, boron nitride fiber, potassium titanate fiber, and zinc oxide fiber.

6. The honeycomb structure according to claim 1 , wherein the bonding material has a shear strength of 100 to 2000 kPa.

7. The honeycomb structure according to claim 6 ,
wherein the crystalline anisotropic ceramic particle is a substance of one kind or more selected from the group consisting of wollastonite, mica, talc, sepiolite, alumina fiber, mullite fiber, carbon fiber, silicon carbide fiber, boron nitride fiber, potassium titanate fiber, and zinc oxide fiber.

8. The honeycomb structure according to claim 1 ,
wherein the crystalline anisotropic ceramic particle is a substance of one kind or more selected from the group consisting of wollastonite, mica, talc, sepiolite, alumina fiber, mullite fiber, carbon fiber, silicon carbide fiber, boron nitride fiber, potassium titanate fiber, and zinc oxide fiber.

9. The honeycomb structure according to claim 1 , wherein the bonding material has a porosity of 45% or more.

10. The honeycomb structure according to claim 1 ,
wherein the bonding material has a pore distribution with a peak in a range of a pore diameter of 80 to 200 μm.

11. The honeycomb structure according to claim 1 , wherein the bonding material has a thickness of 0.5 to 3.0 mm.

12. The honeycomb structure according to claim 1 , wherein the anisotropic ceramic particles are fibers having a length of at least 150 μm.

Assignees

• Ngk Insulators Ltd

Inventors

• Ichikawa Shuichi
• Kimura Keisuke
• Nishigaki Taku

Classifications

• C04B2235/3217

  Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina · CPC title

• C04B2235/3826

  Silicon carbides · CPC title

• F01N3/0222 Primary

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/2466

  of the adhesive layers, i.e. joints between segments · CPC title

• Y10T428/24149

  Honeycomb-like · CPC title