Method and apparatus for producing carbon nanotubes

Patent metadata

Field	Value
Publication number	US-9428391-B2
Application number	US-201214116361-A
Country	US
Kind code	B2
Filing date	May 10, 2012
Priority date	May 10, 2011
Publication date	Aug 30, 2016
Grant date	Aug 30, 2016

Abstract

Carbon nanotubes are grown by supplying raw material gas 30 comprising a carbon compound to be a raw material of the carbon nanotubes into the inside of a reaction vessel tube 14 in which a catalyst 26 to grow the carbon nanotubes is charged. At this time, halogen-containing material gas 32 to reduce the amount of a carbon product such as amorphous carbon produced besides carbon nanotubes that deposits on the surface of catalyst particles 44 due to supply of the raw material gas 30 is further supplied into the inside of the reaction vessel tube 14 . Thereby, it is possible to produce elongated carbon nanotubes.

First claim

The invention claimed is:

1. A method for producing carbon nanotubes comprising a step of growing carbon nanotubes comprising:
supplying a carbon compound to be a raw material of the carbon nanotubes in a vessel in which a catalyst to grow the carbon nanotubes is charged,
wherein along with the raw material, a halogen-containing material comprising at least one of a halogen simple substance and a halogen compound is supplied into the vessel so as to reduce the amount of a carbon product produced besides the carbon nanotubes that deposits on the catalyst surface due to supply of the carbon compound,
the halogen-containing material comprises at least one of F 2 , Cl 2 , Br 2 , HF, CF 4 , HCl and HBr in an amount of 200 ppm or more; and
the halogen-containing material is made to arrive at the catalyst after the carbon compound arrives at the catalyst.

2. The method for producing carbon nanotubes according to claim 1 , wherein, compared to the amount of the halogen-containing material to be supplied per unit time at the starting time t 0 of supplying halogen-containing material, the amount of the halogen-containing material to be supplied per unit time at the time t 1 later than the time t 0 is larger.

3. The method for producing carbon nanotubes according to claim 1 , wherein the catalyst comprises iron halide compounds.

4. An apparatus for producing carbon nanotubes comprising:
a vessel for receiving and containing a catalyst to grow carbon nanotubes;
a raw material supply connected to the vessel, for supplying a carbon compound to be a raw material of the carbon nanotubes into the vessel; and
a halogen-containing material supply connected to the vessel, for supplying, along with the raw material, a halogen-containing material comprising at least one of a halogen simple substance and a halogen compound into the vessel, the halogen-containing material being selected so as to reduce the amount of a carbon product produced besides the carbon nanotubes that deposits on the catalyst surface due to supply of the carbon compound,
the halogen-containing material comprising at least one of F 2 , Cl 2 , Br 2 , HF, CF 4 , HCl and HBr in an amount of 200 ppm or more; and
further comprising a control unit that is configured to control supply of the carbon compound to the vessel by the raw material supply, and supply of the halogen-containing material to the vessel by the halogen-containing material supply,
wherein the control unit is further configured to control the raw material supply and the halogen-containing material supply so that the halogen-containing material arrives at the catalyst after the carbon compound arrives at the catalyst.

5. The apparatus for producing carbon nanotubes according to claim 4 , further comprising a control unit that is configured to control supply of the carbon compound to the vessel by the raw material supply, and supply of the halogen-containing material to the vessel by the halogen-containing material supply,
wherein the control unit is further configured to control the halogen-containing material supply so that an amount of the halogen-containing material that is supplied per unit time at a starting time t 0 of supplying halogen-containing material, is less that an amount of the halogen-containing material that is supplied per unit time at a time t 1 that is later than the time t 0 .

6. A method for producing carbon nanotubes comprising a step of growing carbon nanotubes comprising:
supplying a carbon compound to be a raw material of the carbon nanotubes in a vessel in which a catalyst to grow the carbon nanotubes is charged,
wherein along with the raw material, a halogen-containing material comprising at least one of a halogen simple substance and a halogen compound is supplied into the vessel so as to reduce the amount of a carbon product produced besides the carbon nanotubes that deposits on the catalyst surface due to supply of the carbon compound,
the halogen-containing material is made to arrive at the catalyst after the carbon compound arrives at the catalyst.

7. An apparatus for producing carbon nanotubes comprising:
a vessel for receiving and containing a catalyst to grow carbon nanotubes;
a raw material supply connected to the vessel, for supplying a carbon compound to be a raw material of the carbon nanotubes into the vessel; and
a halogen-containing material supply connected to the vessel, for supplying, along with the raw material, a halogen-containing material comprising at least one of a halogen simple substance and a halogen compound into the vessel, the halogen-containing material being selected so as to reduce the amount of a carbon product produced besides the carbon nanotubes that deposits on the catalyst surface due to supply of the carbon compound,
further comprising a control unit that is configured to control supply of the carbon compound to the vessel by the raw material supply, and supply of the halogen-containing material to the vessel by the halogen-containing material supply,
wherein the control unit is further configured to control the raw material supply and the halogen-containing material supply so that the halogen-containing material arrives at the catalyst after the carbon compound arrives at the catalyst.

Assignees

• Inoue Yoku
• GHEMES Adrian
• Zhao Haibo
• Univ Shizuoka Nat Univ Corp

Inventors

• Inoue Yoku
• GHEMES Adrian
• Zhao Haibo

Classifications

• C01B31/0226 Primary

  Chemistry & Metallurgy · mapped topic

• B82Y30/00 Primary

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• B01J19/24 Primary

  Stationary reactors without moving elements inside (B01J19/08, B01J19/26 take precedence; with stationary particles B01J8/02) · CPC title

• C01B2202/34

  Length · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title