Freeze preparation for a fuel cell system

Patent metadata

Field	Value
Publication number	US-9428077-B2
Application number	US-201314047449-A
Country	US
Kind code	B2
Filing date	Oct 7, 2013
Priority date	Oct 7, 2013
Publication date	Aug 30, 2016
Grant date	Aug 30, 2016

Abstract

A vehicle includes a fuel cell system, and a controller configured to receive a first signal indicative of a predicted ambient temperature at a specified location, and command the fuel cell system to operate at a reduced relative humidity when the predicted ambient temperature is below a threshold value. A method for controlling a fuel cell system includes receiving a first signal at a controller indicative of a predicted ambient temperature for a specified location, and operating the fuel cell system at a reduced relative humidity when the predicted ambient temperature is below a threshold value. A fuel cell system includes a fuel cell stack, and a controller configured to, in response to receiving a predicted freezing condition, command the fuel cell stack to operate at a lower relative humidity level for a time period preceding a predicted time for system shut down.

First claim

What is claimed is:

1. A vehicle comprising:
a fuel cell system having a fuel cell stack for generating power; and
a controller configured to (i) receive a first signal indicative of a predicted ambient temperature at a specified location, and (ii) command the fuel cell system to operate at a reduced relative humidity in the fuel cell stack and propel the vehicle towards the specified location when the predicted ambient temperature is below a threshold value.

2. The vehicle of claim 1 wherein the controller is further configured to receive a second signal indicative of a predicted time for vehicle shut down; and
wherein the fuel cell system is commanded to operate at the reduced relative humidity in the fuel cell stack for a time period preceding the predicted time for vehicle shut down when the predicted ambient temperature is below the threshold value.

3. The vehicle of claim 1 wherein the controller is further configured to detect a relative humidity level in the fuel cell stack at vehicle shut down, and
wherein the controller is further configured to operate an air compressor to supply pressurized air to the fuel cell stack after vehicle shut down if the relative humidity level is above a threshold value.

4. The vehicle of claim 1 wherein the controller is further configured to command the fuel cell system to operate with a reduced inlet humidity at a cathode side of the fuel cell stack to reduce relative humidity.

5. The vehicle of claim 1 wherein the controller is further configured to command the fuel cell system to operate with a reduced fuel-air ratio to reduce relative humidity.

6. The vehicle of claim 1 wherein the specified location is a predicted destination for the vehicle.

7. The vehicle of claim 1 wherein the predicted ambient temperature corresponds to a period of time that occurs after a predicted vehicle shutdown event.

8. The vehicle of claim 1 wherein the predicted ambient temperature corresponds to a period of time that generally occurs simultaneously with a predicted vehicle start time.

9. The vehicle of claim 3 wherein the threshold value is a first threshold value; and
wherein the controller is further configured to operate the air compressor to supply pressurized air to the fuel cell stack after vehicle shut down in response to the predicted ambient temperature being below a second threshold value, wherein the second threshold value is lower than the first threshold value.

10. The vehicle of claim 1 wherein the controller is further configured to command the fuel cell system to operate at the reduced relative humidity in the fuel cell stack and propel the vehicle towards the specified location when the predicted ambient temperature is below the threshold value and prior to a vehicle shut down request.

11. The vehicle of claim 1 wherein the controller is further configured to command the fuel cell system to operate at the reduced relative humidity in the fuel cell stack and propel the vehicle towards the specified location when an estimated stack temperature is below a freezing level, the freezing level a function of the predicted ambient temperature and an estimated soak length for the fuel cell system.

12. The vehicle of claim 1 wherein the reduced relative humidity is a percentage of a relative humidity for normal operation of the fuel cell system.

13. The vehicle of claim 1 wherein the controller is further configured to command the fuel cell system to operate at the reduced relative humidity in the fuel cell stack and propel the vehicle towards the specified location, wherein the fuel cell system is operated to provide electrical power to a battery and an electric motor to propel the vehicle.

14. A vehicle comprising:
a fuel cell system having a fuel cell stack; and
a controller configured to (i) receive a first signal indicative of a predicted ambient temperature and a second signal indicative of a predicted vehicle shut down time, and (ii) command the fuel cell system to operate at a reduced relative humidity in the stack for a time period preceding the predicted vehicle shut down time when the predicted ambient temperature is below a threshold value.

Assignees

• Ford Global Tech Llc

Inventors

• Staley Scott M
• Sanderson William F
• Milacic Milos
• Hashim Hasdi R
• Forthoffer Daniel William
• Mathie Craig Michael

Classifications

• B60L1/02

  to electric heating circuits · CPC title

• B60L2260/52

  drive range estimation, e.g. of estimation of available travel distance · CPC title

• B60L2240/662

  Temperature · CPC title

• Y02T90/16

  Information or communication technologies improving the operation of electric vehicles · CPC title

• H01M8/04358

  of the coolant · CPC title