Lacrosse head pocket and related method of manufacture

Patent metadata

Field	Value
Publication number	US-9427642-B2
Application number	US-201514881442-A
Country	US
Kind code	B2
Filing date	Oct 13, 2015
Priority date	Aug 7, 2014
Publication date	Aug 30, 2016
Grant date	Aug 30, 2016

Abstract

A lacrosse head pocket and a related method of manufacture are provided to facilitate consistent, repeatable and/or custom manufacture of lacrosse equipment. The pocket can be constructed from multiple different sections joined with one another, or can be knitted, weaved or otherwise assembled on an automated assembly machine from strands, and/or can be formed as a unitary textile material having regions/sections with different physical and/or mechanical properties. The pocket can be integrally molded within portions of a lacrosse head to eliminate manually constructed connections between the pocket and lacrosse head. The lacrosse head can be integrally molded with a lacrosse handle to provide a one-piece unitary lacrosse stick. Related methods of manufacturing also are provided.

First claim

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. A method of making a lacrosse pocket comprising:
mechanically manipulating first strands of a unitary textile lacrosse pocket body with an automated pocket assembly machine during an automated process to form a predefined, three dimensional, concave shape in the lacrosse pocket body as a result of the automated process, the lacrosse pocket body defining a bullseye opening bounded at least by a first vertical element and a second vertical element, the lacrosse pocket body including a third vertical element distal from the bullseye opening, the third vertical element being shorter in length than the first vertical element; and
mechanically manipulating second strands of the unitary textile lacrosse pocket body with the automated pocket assembly machine during the automated process to form at least one of a predefined, generally flat, planar shape in the lacrosse pocket body, and a predefined, three dimensional convex shape in the lacrosse pocket body.

2. The method of claim 1 comprising:
joining the first vertical element with the second vertical element with a first join.

3. The method of claim 2 comprising:
joining the first vertical element with the second vertical element with a second join distal from the first join.

4. The method of claim 1 comprising forming the first and second vertical elements as tubular structures.

5. The method of claim 1 comprising forming the bullseye opening to have a geometric center coincident with an apex of a middle pocket of the lacrosse pocket body.

6. A method of making a lacrosse pocket comprising:
mechanically manipulating first strands of a unitary textile lacrosse pocket body with an automated pocket assembly machine during an automated process to form a predefined, three dimensional, concave shape in the lacrosse pocket body, the lacrosse pocket body including a middle pocket and a shooting ramp, the shooting ramp extending away from the middle pocket, the shooting ramp configured to provide a pathway along which a lacrosse ball traverses to exit the lacrosse pocket body; and
mechanically manipulating second strands of the unitary textile lacrosse pocket body with the automated pocket assembly machine during the automated process to form at least one of a predefined, generally flat, planar shape in the lacrosse pocket body, and a predefined, three dimensional convex shape in the lacrosse pocket body.

7. The method of claim 6 comprising forming the middle pocket to have a predefined depth that is equal to or less than 64.7 mm.

8. The method of claim 6 comprising forming a plurality of edges around the lacrosse pocket body, the plurality of edges formed from a first material that is less elastic than a second material from which the first vertical element is formed.

9. The method of claim 6 wherein the automated process is at least one of a knitting process and a weaving process performed by the automated pocket assembly machine.

10. The method of claim 6 wherein the automated pocket assembly machine is at least one of a knitting machine and a weaving machine.

11. A method of making a lacrosse pocket comprising:
mechanically manipulating first strands of a unitary textile lacrosse pocket body with an automated pocket assembly machine during an automated process to form in the lacrosse pocket body: a predefined, three dimensional, concave shape configured to hold a lacrosse ball, an upper scoop edge configured to join with a scoop of a lacrosse head, and a sidewall edge configured to join with a sidewall of the lacrosse head; and
mechanically manipulating second strands of the unitary textile lacrosse pocket body with the automated pocket assembly machine during the automated process to form at least one of a predefined, generally flat, planar shape in the lacrosse pocket body, and a predefined, three dimensional convex shape in the lacrosse pocket body.

12. The method of claim 11 wherein the automated process is at least one of a knitting process and a weaving process performed by the automated pocket assembly machine.

13. The method of claim 11 wherein the automated pocket assembly machine is at least one of a knitting machine and a weaving machine.

14. A method of making a lacrosse pocket comprising:
mechanically manipulating first strands of a unitary textile lacrosse pocket body with an automated pocket assembly machine during an automated process to form a predefined, three dimensional, concave shape in the lacrosse pocket body as a result of only that process; and
mechanically manipulating second strands of the unitary textile lacrosse pocket body with the automated pocket assembly machine during the process to form at least one of a predefined, generally flat, planar shape in the lacrosse pocket body, and a predefined, three dimensional convex shape in the lacrosse pocket body,
wherein the mechanically manipulating the first strands with the automated pocket assembly machine to form a predefined, three dimensional, concave shape in the lacrosse pocket body forms at least one of a concave shooting ramp and a concave middle pocket in the lacrosse pocket body,
wherein the mechanically manipulating the second strands with the automated pocket assembly machine forms at least one of a planar shooting ramp flank and an edge of the lacrosse pocket body.

15. A method of making a lacrosse pocket comprising:
mechanically manipulating first strands of a unitary textile lacrosse pocket body with an automated pocket assembly machine during an automated process to form a predefined, three dimensional, concave shape in the lacrosse pocket body as a result of only that process;
mechanically manipulating second strands of the unitary textile lacrosse pocket body with the automated pocket assembly machine during the process to form at least one of a predefined, generally flat, planar shape in the lacrosse pocket body, and a predefined, three dimensional convex shape in the lacrosse pocket body; and
utilizing a weaving process to weave a plurality of distinct, additional unitary textile lacrosse pocket bodies on the automated pocket assembly machine, the plurality of additional lacrosse pocket bodies being coupled to a second lacrosse pocket body, and forming an extension of a strip of lacrosse pockets.

Assignees

• Warrior Sports Inc

Inventors

• Morrow David K
• Huffa Bruce
• Burns Thomas H
• Janisse Richard J
• Slater Sean J
• Kohler Dale W
• Herman Craig M

Classifications

• D04B1/22

  specially adapted for knitting goods of particular configuration · CPC title

• B29C45/14786

  Fibrous material or fibre containing material, e.g. fibre mats or fibre reinforced material · CPC title

• B29K2101/12

  Thermoplastic materials · CPC title

• B29L2031/5245

  Rackets · CPC title

• B29C66/301

  Three-dimensional joints, i.e. the joined area being substantially non-flat (B29C66/5223, B29C66/5224, B29C66/5225 take precedence) · CPC title