Power module

US9426915B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9426915-B2
Application numberUS-201314654159-A
CountryUS
Kind codeB2
Filing dateDec 20, 2013
Priority dateDec 25, 2012
Publication dateAug 23, 2016
Grant dateAug 23, 2016

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

In a power module according to the present invention, a copper layer composed of copper or a copper alloy is provided at a surface of a circuit layer onto which a semiconductor element is bonded, and a solder layer formed by using a solder material is formed between the circuit layer and the semiconductor element. An alloy layer containing Sn as a main component, 0.5% by mass or more and 10% by mass or less of Ni, and 30% by mass or more and 40% by mass or less of Cu is formed at the interface between the solder layer and the circuit layer, the thickness of the alloy layer is set to be within a range of 2 μm or more and 20 μm or less, and a thermal resistance increase rate is less than 10% after loading a power cycles 100,000 times under a condition where an energization time is 5 seconds and a temperature difference is 80° C. in a power cycle test.

First claim

Opening claim text (preview).

The invention claimed is: 1. A power module comprising: a power module substrate provided with a circuit layer on one surface of an insulating layer; and a semiconductor element bonded onto the circuit layer, wherein a copper layer composed of copper or a copper alloy is provided on the surface of the circuit layer onto which the semiconductor element is bonded, a solder layer formed by using a solder material is formed between the circuit layer and the semiconductor element, an alloy layer containing Sn as a main component, 0.5% by mass or more and 10% by mass or less of Ni, and 30% by mass or more and 40% by mass or less of Cu is formed at an interface between the solder layer and the circuit layer, a thickness of the alloy layer is set to be within a range of 2 μm or more and 20 μm or less, and a thermal resistance increase rate is less than 10% after loading power cycles 100,000 times under the condition where an energization time is 5 seconds and a temperature difference is 80° C. in a power cycle test. 2. The power module according to claim 1 , wherein the alloy layer includes an intermetallic compound composed of (Cu,Ni) 6 Sn 5 .

Assignees

Inventors

Classifications

  • between a chip and a stacked insulating package substrate, interposer or RDL · CPC title

  • the semiconductor body being completely enclosed · CPC title

  • changes in materials · CPC title

  • Soldering or alloying · CPC title

  • Intermetallic compounds · CPC title

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Frequently asked questions

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What does patent US9426915B2 cover?
In a power module according to the present invention, a copper layer composed of copper or a copper alloy is provided at a surface of a circuit layer onto which a semiconductor element is bonded, and a solder layer formed by using a solder material is formed between the circuit layer and the semiconductor element. An alloy layer containing Sn as a main component, 0.5% by mass or more and 10% by…
Who is the assignee on this patent?
Mitsubishi Materials Corp
What technology area does this patent fall under?
Primary CPC classification H10W40/255. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Aug 23 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).