Stator and rotating electric machine

Patent metadata

Field	Value
Publication number	US-9425666-B2
Application number	US-201214111483-A
Country	US
Kind code	B2
Filing date	Apr 13, 2012
Priority date	Apr 13, 2011
Publication date	Aug 23, 2016
Grant date	Aug 23, 2016

Abstract

A stator includes: a stator core with N pieces of slots ranging along an axial direction, which are formed side-by-side along a circumferential direction; and a stator winding installed in the slots at the stator winding. The stator winding includes a plurality of winding groups, each made up with N pieces of lap-wound coils each formed by winding a conductor wire a plurality of times. The winding groups are disposed in a plurality of layers set side-by-side along a radial direction at the stator core. One coil side at each of the lap-wound coils is inserted in a specific slot on an inner side along the radial direction in a specific layer and another coil side of the lap-wound coil is inserted in another slot on an outer side along the radial direction in the specific layer.

First claim

The invention claimed is:

1. A stator, comprising:
a stator core with N pieces of slots ranging along an axial direction, which are formed side-by-side along a circumferential direction; and
a stator winding installed in the slots at the stator winding, wherein:
the stator winding includes a plurality of winding groups, each made up with N pieces of lap-wound coils each formed by winding a conductor wire a plurality of times;
the winding groups are disposed in a plurality of layers set side-by-side along a radial direction at the stator core;
one coil side at each of the lap-wound coils is inserted in a specific slot on an inner side along the radial direction in a specific layer and another coil side of the lap-wound coil is inserted in another slot on an outer side along the radial direction in the specific layer, and
when the winding groups, each corresponding to different phases, are made up with n pieces of coil windings Ui, n pieces of coil windings Vi and n pieces of coil windings Wi (i=1˜n), a total of the plurality of layers is n and the plurality of winding groups are notated as Lj (j=1˜n), n pieces of winding groups Lj, each made up with a coil winding Ui, a coil winding Vi and a core winding Wi, are wound over the n layers, starting from an inner circumferential side toward an outer circumferential side at the stator core.

2. A stator according to claim 1 , wherein:
a sectional area of coil sides in the lap-wound coils disposed in a specific layer at the stator core is different from a sectional area of coil sides in the lap-wound coils disposed in another layer different from the specific layer at the stator core.

3. A stator according to claim 1 , wherein:
a number of turns with which the conductor wire forming the coil sides in the lap-wound coils disposed in the specific layer at the stator core is wound is different from a number of turns with which the conductor wire forming the coil sides in the lap-wound coils disposed in another layer different from the specific layer at the stator core is wound.

4. A stator according to claim 3 , wherein:
the conductor wire assumes a uniform sectional area.

5. A stator according to claim 1 , wherein:
a sectional area of the conductor wire forming the coil sides in the lap-wound coils disposed in the specific layer at the stator core is different from a sectional area of the conductor wire forming the coil sides in the lap-wound coils disposed in another layer different from the specific layer at the stator core.

6. A stator according to claim 5 , wherein:
the conductor wire is wound with a uniform number of turns.

7. A stator according to claim 1 , wherein:
a sectional area of the coil sides in the lap-wound coils disposed in an outer circumferential side layer at the stator core is larger than a sectional area of coil sides in the lap-wound coils disposed in an inner circumferential side layer at the stator core.

8. A stator according to claim 1 , wherein:
the stator winding is installed at the stator core so that a phase of the lap-wound coils disposed in an inner circumferential side layer at the stator core is offset along the circumferential direction by an extent equivalent to one slot or more relative to the phase of the lap-wound coils disposed in an outer circumferential side layer at the stator core.

9. A rotating electric machine, comprising:
a stator including
a stator core with N pieces of slots ranging along an axial direction, which are formed side-by-side along a circumferential direction; and
a stator winding installed in the slots at the stator winding, wherein:
the stator winding includes a plurality of winding groups, each made up with N pieces of lap-wound coils each formed by winding a conductor wire a plurality of times:
the winding groups are disposed in a plurality of layers set side-by-side along a radial direction at the stator core; and
one coil side at each of the lap-wound coils is inserted in a specific slot on an inner side along the radial direction in a specific layer and another coil side of the lap-wound coil is inserted in another slot on an outer side along the radial direction in the specific layer;

a rotor rotatably disposed on an inner circumferential side of the stator with a gap setting the rotor apart from the stator, wherein:
the rotating electric machine is driven with three-phase AC power, and
when the winding groups, each corresponding to different phases, are made up with n pieces of coil windings Ui, n pieces of coil windings Vi and n pieces of coil windings Wi (i=1˜n), a total of the plurality of layers is n and the plurality of winding groups are notated as Lj (j=1˜n), n pieces of winding groups Lj, each made up with a coil winding Ui, a coil winding Vi and a core winding Wi, are wound over the n layers, starting from an inner circumferential side toward an outer circumferential side at the stator core.

10. A rotating electric machine according to claim 9 , wherein:
N pieces of slots, each ranging along the axial direction, are formed side-by-side along the circumferential direction at the stator core;
the coil windings are each made up with N/n pieces of lap-wound coils, each formed by winding a conductor wire a plurality of times; and
one coil side of each lap-wound coil in a coil winding among the coil windings corresponding to the different phases in each winding group is inserted in a specific slot further inside along the radial direction in a specific layer and another coil side of the lap-wound coil is inserted in another slot further outside along the radial direction in the specific layer.

Assignees

• Ishigami Takashi
• Matsunobu Yutaka
• Hitachi Automotive Systems Ltd

Inventors

• Ishigami Takashi
• Matsunobu Yutaka

Classifications

• H02K3/12

  arranged in slots · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K15/063

  Windings for large electric machines, e.g. bar windings (windings consisting of cables H02K15/065) · CPC title

• H02K3/14

  with transposed conductors, e.g. twisted conductors · CPC title

• H02K3/48 Primary

  in slots · CPC title