Sheet metal holder for retaining permanent magnets

Patent metadata

Field	Value
Publication number	US-9425659-B2
Application number	US-201113879576-A
Country	US
Kind code	B2
Filing date	Oct 13, 2011
Priority date	Oct 14, 2010
Publication date	Aug 23, 2016
Grant date	Aug 23, 2016

Abstract

A rotor for an electric motor. A rotor for an electric motor has a main rotor body which includes radial support surfaces. In addition, the rotor has permanent magnet bodies which are arranged radially externally on the radial support surfaces. Associated with each permanent magnet body is a sheet metal holder which at least partially covers the respective permanent magnet body on the side thereof remote from the support surface and which is designed and arranged such that it secures this permanent magnet body in the radial direction.

First claim

The invention claimed is:

1. A rotor for an electric motor, comprising:
a rotor basic body having a longitudinal axis, axial ends, and a plurality of radial resting surfaces;
a plurality of permanent magnet bodies, each arranged on a respective one of the radial resting surfaces, each of the plurality of permanent magnet bodies pointing radially outwards, each of the plurality of permanent magnet bodies having a radial outer circumferential surface radially outward of the radial resting surfaces;
a sheet-metal holder associated with each respective permanent magnet body arranged on a portion of the radial outer circumferential surface of each of the plurality of permanent magnet bodies;
wherein the sheet-metal holder is configured to fix the respective permanent magnet body radially with respect to the rotor basic body, and
wherein the respective sheet-metal holder covers the respective permanent magnet body on its side facing away from the respective resting surface in a circumferential direction of the rotor in a central region of the respective permanent magnet body from a first longitudinal end of the respective permanent magnet body to a second longitudinal end of the respective permanent magnet body parallel to the longitudinal axis and leaves respective peripheral regions uncovered,
wherein the sheet metal holder has a plurality of legs that extend radially inwards towards the longitudinal axis at each respective longitudinal end of the plurality of permanent magnet bodies that corresponds with the axial ends of the rotor basic body and each leg terminates at a radially inner end, the radially inner ends of the respective legs being joined by a ring arranged at the axial ends of the rotor body,
wherein an entire radial outer circumferential surface of each of the plurality of permanent magnet bodies is planar.

2. The rotor as claimed in claim 1 , wherein each respective sheet-metal holder comprises a contact-pressure unit in a region in which the respective permanent magnet body is covered on its side facing away from the respective resting surface and configured to exert a pretensioning force which is directed radially inwards on the respective permanent magnet body.

3. The rotor as claimed in claim 2 , wherein the contact-pressure unit comprises a bead.

4. The rotor as claimed in claim 2 , wherein the contact-pressure unit comprises a bow.

5. The rotor as claimed in claim 1 , further comprising a tangential fixing element configured to tangentially fix each permanent magnet body in relation to the rotor basic body.

6. The rotor as claimed in claim 5 , wherein the tangential fixing element is an adhesive bonding.

7. The rotor as claimed in claim 5 , wherein the tangential fixing element is a molded body arranged between two adjacent permanent magnet bodies in a circumferential direction.

8. The rotor as claimed in claim 1 , wherein the respective sheet-metal holders are coupled to respectively adjacent sheet-metal holders by form-fitting elements.

9. The rotor as claimed in claim 1 , further comprising a weld joint configured to couple respective adjacent sheet-metal holder by welding.

10. The rotor as claimed in claim 1 , wherein a sheet-metal cage comprises at least one cage unit, by which a plurality of sheet-metal holders are integrally formed.

11. The rotor as claimed in claim 10 , wherein a plurality of cage units are coupled to one another by form-fitting elements.

12. The rotor as claimed in claim 11 , wherein the plurality of cage units are coupled to one another by a welded joint.

13. The rotor as claimed in claim 10 , wherein a plurality of cage units are coupled to one another by a welded joint.

Assignees

• Schröder Lothar
• Continental Automotive Gmbh

Inventors

• Schröder Lothar

Classifications

• H02K1/2746

  the rotor consisting of magnets arranged with the same polarity, e.g. consequent pole type · CPC title

• H02K1/2753

  the rotor consisting of magnets or groups of magnets arranged with alternating polarity · CPC title

• H02K1/28 Primary

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title

• H02K1/278 Primary

  Surface mounted magnets; Inset magnets · CPC title

• H02K1/274

  the rotor consisting of two or more circumferentially positioned magnets · CPC title