Lever-type electrical connector with connector positioning assurance member

Patent metadata

Field	Value
Publication number	US-9425534-B2
Application number	US-201514852974-A
Country	US
Kind code	B2
Filing date	Sep 14, 2015
Priority date	Oct 27, 2014
Publication date	Aug 23, 2016
Grant date	Aug 23, 2016

Abstract

An electrical connector assembly includes a plug connector. The plug connector comprises a connector housing having a flexible leg. The plug connector further comprises a secondary locking device having a jamming portion and a flexible arm, which is in blocking contact with the flexible leg when the plug connector is not mated with a corresponding counter connector. The plug connector thereby allows for direct mating with a corresponding counter connector, whereby the secondary locking device provides connector position assurance (CPA) functionality.

First claim

The invention claimed is:

1. An electrical connector assembly having a plug connector, said electrical connector assembly comprising:
a connector housing having a flexible leg with a primary locking device configured to provide a primary locking function when the plug connector is mated with a corresponding counter connector, wherein the primary locking function can be disengaged when said flexible leg is flexed; and
a secondary locking device being arranged movable relative to the connector housing between an open position and a closed position, said secondary locking device having a flexible arm and a jamming portion,
wherein the flexible leg of the connector housing and the flexible arm of the secondary locking device are configured to be in blocking contact when said flexible arm is not flexed, so as to inhibit movement of the secondary locking device from the open position into the closed position,
wherein the flexible arm of the secondary locking device is configured to be flexed when the plug connector is mated with the corresponding counter connector such that the secondary locking device can be moved into the closed position, and
wherein the jamming portion of the secondary locking device is configured to prevent flexing of said flexible leg when the secondary locking device is in the closed position.

2. The electrical connector assembly according to claim 1 , wherein the jamming portion of the secondary locking device is an element distinct from the flexible arm.

3. The electrical connector assembly according to claim 1 , wherein the jamming portion of the secondary locking device does not engage the flexible leg of the connector housing when the secondary locking device is in the open position and said jamming portion at least partially covers the flexible leg of the connector housing when the secondary locking device is moved from the open position to the closed position so as to prevent a flexing of said flexible leg.

4. The electrical connector assembly according to claim 1 , wherein a direction of movement of the secondary locking device from the open to the closed position is the same as a mating direction of the plug connector with the corresponding counter connector.

5. The electrical connector assembly according to claim 1 , wherein the plug connector can be fully coupled to the corresponding counter connector by an inertial locking means.

6. The electrical connector assembly according to claim 1 , wherein the flexible arm of the secondary locking device comprises a T-shaped portion, wherein the flexible leg of the connector housing comprises a projection, and wherein said T-shaped portion and said projection are in blocking contact when said flexible arm is not flexed, so as to inhibit the movement of the secondary locking device from the open position into the closed position.

7. The electrical connector assembly according to claim 6 , wherein the flexible arm of the secondary locking device is configured to transfer forces acting in mating direction onto the secondary locking device along said flexible arm via the T-shaped portion onto the connector housing in a longitudinal direction thereof when the plug connector is not mated with the corresponding counter connector so as to inhibit the movement of the secondary locking device from the open position into the closed position.

8. The electrical connector assembly according to claim 4 , wherein the connector housing ( 10 ) comprises a guiding means configured to guide the movement of the secondary locking device between the open position and the closed position such that the direction of movement is the same as the mating direction of the plug connector to the corresponding counter connector, wherein the guiding means comprises a recess such that the secondary locking device can be rotated at least partially around an axis perpendicular to the mating direction so as to flex the flexible leg of the connector housing when the secondary locking device is rotated.

9. The electrical connector assembly according to claim 8 , wherein the secondary locking device cannot be rotated when the secondary locking device is in the closed position.

10. The electrical connector assembly according to claim 8 , wherein the recess is configured to receive a part of the secondary locking device when the secondary locking device is rotated and wherein the recess has a depth in a range of 0.3 to 2.0 mm.

11. The electrical connector assembly according to claim 1 , wherein the connector housing comprises a retention means configured to engage the secondary locking device in the open position and in the closed position so as to constrain the movement of the secondary locking device between the open position and the closed position.

12. The electrical connector assembly according to claim 11 , wherein the secondary locking device comprises at least one protrusion configured to interact with the retention means of the connector housing in the open position and in the closed position.

Assignees

• Delphi Int Operations Luxembourg Sarl
• Delphi Int Operations Luxembourg Sarl

Inventors

• Schmidt Rainer
• Mueller Klaus

Classifications

• H01R13/629 Primary

  Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure {electrical locking indicators, manufacturing tolerances (separate tools or apparatus H01R43/26)} · CPC title

• H01R13/639 Primary

  Additional means for holding or locking coupling parts together, after engagement, {e.g. separate keylock, retainer strap} · CPC title

• H01R13/44 Primary

  Means for preventing access to live contacts {(making use of a switch actuated by engagement of counterpart H01R13/7036)} · CPC title

• H01R13/6272

  comprising a single latching arm · CPC title

• H01R13/10

  Sockets for co-operation with pins or blades · CPC title