Downhole monitoring using magnetostrictive probe

Patent metadata

Field	Value
Publication number	US-9422806-B2
Application number	US-201314046332-A
Country	US
Kind code	B2
Filing date	Oct 4, 2013
Priority date	Oct 4, 2013
Publication date	Aug 23, 2016
Grant date	Aug 23, 2016

Abstract

A system, method and apparatus for controlling a downhole operation is disclosed. A tool is operated to perform the downhole operation at a selected downhole location using a first value of an operation parameter of the tool. A magnetostrictive probe is used to determine a temperature profile along a section of a wellbore related to the operation being performed using the first value of the operation parameter. At least one temperature of the temperature profile is compared to a selected threshold. The operation parameter is altered to a second value based on the comparison of the temperature profile to the selected threshold.

First claim

What is claimed is:

1. A method of controlling a downhole operation, comprising:
controlling a tool to perform the downhole operation at a selected downhole location using a first value of an operation parameter of the tool, wherein a magnetostrictive probe extends along a section of the tool for determining a temperature profile along the section of the tool related to the operation being performed using the first value of the operation parameter; and
using a processor to:
activate a transducer at a first location of the magnetostrictive probe to generate an ultrasonic pulse at the first location,
receive a signal from the transducer related to a reflection of the generated ultrasonic pulse from a first notch at a second location of the magnetostrictive probe,
determine a travel time of the ultrasonic pulse between the first location and the second location,
determine a temperature at the second location from the determined travel time and a reference travel time for an ultrasonic pulse between the first location and the second location at a known reference temperature,
determine, from the temperature at the second location, a temperature profile along the section of the tool;
compare the temperature profile to a selected threshold, and
alter the operation parameter to a second value based on the comparison of the temperature profile to the selected threshold.

2. The method of claim 1 , wherein the magnetostrictive probe includes at least the first notch and a second notch axially separated from each other by a selected interval.

3. The method of claim 1 , wherein the operation includes at least one of: a hydraulic fracturing operation; operation of an artificial lift system; operation of a drill string; operation of a drill bit; operation of a flow control device; operation of a hydraulic motor; operation of a perforating system; and a wellbore or formation temperature monitoring operation.

4. The method of claim 1 , further comprising comparing a selected temperature measurement from the temperature profile to the selected threshold value and altering the operation parameter to the second value based on the comparison of the selected temperature to the selected threshold.

5. The method of claim 1 , wherein comparing the temperature profile to the selected threshold further comprises: (i) determining the temperature profile to be greater than the selected threshold; (ii) determining the temperature profile to be less than the selected threshold; (iii) determining a selected temperature measurement from the temperature profile to be greater than the selected threshold; and (iv) determining a selected temperature measurement from the temperature profile to be less than the selected threshold.

6. The method of claim 1 , wherein the magnetostrictive probe further comprises a material resistant to rust in a downhole environment.

7. An apparatus for controlling an operation downhole, comprising:
a tool configured to perform the operation at a downhole location according to an operation parameter of the tool;
a magnetostrictive probe extending along a section of the tool configured to obtain a temperature profile along the section of the tool related to the operation being performed by the tool;
a transducer at a first location of the magnetostrictive probe;
a processor configured to:
activate the transducer to generate an ultrasonic pulse at the first location of the magnetostrictive probe,
receive a signal from the transducer related to a reflection of the generated ultrasonic pulse from a first notch at a second location of the magnetostrictive probe,
determine a travel time of the ultrasonic pulse between the first location and the second location,
determine a temperature at the second location from the determined travel time and a reference travel time for an ultrasonic pulse between the first location and the second location at a known reference temperature,
determine, from the temperature at the second location, a temperature profile along a section of the tool related to the operation,
compare the temperature profile to a selected threshold, and
alter the operation parameter based on the comparison of the temperature profile to the selected threshold.

8. The apparatus of claim 7 , wherein the magnetostrictive probe includes at least the first notch and a second notch axially separated from each other by a selected interval.

9. The apparatus of claim 7 , wherein the tool further includes at least one of: a hydraulic fracturing system; an artificial lift system; a drill string; a drill bit; a flow control device; a hydraulic motor; a perforating system; and a downhole tool.

10. The apparatus of claim 7 , wherein the processor is further configured to compare a selected temperature measurement from the temperature profile to the selected threshold value and alter the operation parameter based on the comparison of the selected temperature to the selected threshold.

11. The apparatus of claim 7 , wherein the processor is further configured to compare the temperature profile to the selected threshold by performing at least one of: (i) determining the temperature profile to be greater than the selected threshold; (ii) determining the temperature profile to be less than the selected threshold; (iii) determining a selected temperature measurement from the temperature profile to be greater than the selected threshold; and (iv) determining a selected temperature measurement from the temperature profile to be less than the selected threshold.

12. The apparatus of claim 7 , wherein the magnetostrictive probe further comprises a material encapsulated by at least one of an anti-corrosion material and an anti-scaling material.

13. A system for controlling a downhole operation, comprising:
a work string;
a tool conveyed by the work string at a downhole location in a wellbore, a tool configured to perform the downhole operation using an operation parameter;
a magnetostrictive probe extending along a section of the workstring configured to obtain a temperature profile related to the downhole operation;
a transducer at a first location of the magnetostrictive probe; and
a processor configured to:
activate the transducer to generate an ultrasonic pulse at the first location of the magnetostrictive probe,
receive a signal from the transducer related to a reflection of the generated ultrasonic pulse from a first notch at a second location of the magnetostrictive probe,
determine a travel time of the ultrasonic pulse between the first location and the second location,
determine the temperature at the second location from the determined travel time and a reference travel time for an ultrasonic pulse between the first location and the second location at a known reference temperature,
determine, from the temperature at the second location, a temperature profile along the section of the workstring related to the operation,
compare the temperature profile to a selected threshold, and
alter the operation parameter based on the comparison of the temperature profile to the selected threshold.

14. The system of claim 13 , wherein the magnetostrictive probe includes at least the first notch and a second notch axially separated from each other by a selected interval.

15. The system of claim 13 , wherein the tool further includes at least one of: a hydraulic fracturing system; an artificial lift system; a drill string; a drill bit; a flow control device; a hydraulic motor; a perforating system; and a downhole tool.

16. The system of claim 13 , wherein the processor is further configured to c

Assignees

• Wang Ke
• Xu Zhiyue
• Prieto Carlos A
• Baker Hughes Inc

Inventors

• Wang Ke
• Xu Zhiyue
• Prieto Carlos A

Classifications

• E21B47/07 Primary

  Temperature · CPC title

• E21B44/00

  Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions · CPC title

• E21B43/26 Primary

  by forming crevices or fractures · CPC title

• E21B47/065 Primary

  Fixed Constructions · mapped topic