Cutting method for glass sheet and glass sheet cutting apparatus

Patent metadata

Field	Value
Publication number	US-9422184-B2
Application number	US-201213617662-A
Country	US
Kind code	B2
Filing date	Sep 14, 2012
Priority date	Sep 15, 2011
Publication date	Aug 23, 2016
Grant date	Aug 23, 2016

Abstract

Provided is a cutting method for a glass sheet, comprising radiating a laser beam to a cutting portion (C) of a glass sheet (G) having a thickness of 500 μm or less to fuse the glass sheet (G), wherein a narrowest gap between fused end surfaces (Ga 1 and Gb 1 ) of the glass sheet (G), which face each other in the cutting portion (C), is managed to satisfy a relationship of 0.1≦b/a≦2, where “a” is a thickness of the glass sheet (G) and “b” is the narrowest gap.

First claim

The invention claimed is:

1. A cutting method for a glass sheet, the cutting method comprising radiating a laser beam to a cutting portion of the glass sheet having a thickness of 500 μm or less, to thereby fuse the glass sheet,
wherein a narrowest gap between fused end surfaces of the glass sheet, which face each other in the cutting portion, satisfies a relationship of 0.1≦b/a≦2, where “a” is a thickness of the glass sheet and “b” is the narrowest gap, and
wherein at least one of the fused end surfaces comprises a convex curved surface extending from an upper planar surface of the glass sheet to a lower planar surface of the glass sheet.

2. The cutting method for a glass sheet according to claim 1 , wherein the radiating of the laser beam to the cutting portion is carried out in a defocus state.

3. The cutting method for a glass sheet according to claim 1 , wherein the laser beam has a spot diameter that is smaller than the narrowest gap.

4. The cutting method for a glass sheet according to claim 1 , wherein at least one of the fused end surfaces comprises a fire-polished surface.

5. The cutting method for a glass sheet according to claim 1 , wherein at least one of the fused end surfaces has an arithmetic mean roughness Ra of 0.3 μm or less, and a mean length RSm of a roughness curve element of 150 μm or more.

6. The cutting method for a glass sheet according to claim 1 , wherein at least one of the fused end surfaces has a residual compressive stress ranging from 20 MPa to 500 MPa.

7. A laser fusing method for a glass sheet, the laser fusing method comprising jetting an assist gas to an irradiation portion which is irradiated with a laser beam while radiating the laser beam from a front surface side of the glass sheet to generate a molten glass portion so that a recessed portion is formed in the molten glass portion and the recessed portion is propagated to a back surface of the glass sheet, thereby cutting and dividing the glass sheet,
wherein the jetting of the assist gas comprises:
jetting the assist gas in a direction inclined with respect to a front surface of the glass sheet so that a part of the molten glass portion of the glass sheet is thickened toward a side to which the assist gas is jetted and another part of the molten glass portion of the glass sheet is blown off toward the side to which the assist gas is jetted, to thereby form the recessed portion and an inclined wall portion, the inclined wall portion being inclined oppositely to an inclination of a jetting direction of the assist gas and formed of the thickened part of the molten glass portion in the recessed portion; and
subsequently guiding the assist gas to a back surface side of the glass sheet along the inclined wall portion so that a wall portion facing the inclined wall portion in the recessed portion is formed as a cut surface having a convex curved-surface shape.

8. The laser fusing method for a glass sheet according to claim 7 , wherein an inclination angle between the jetting direction of the assist gas and the front surface of the glass sheet ranges from 20° to 65°.

9. The laser fusing method for a glass sheet according to claim 7 , wherein the jetting of the assist gas further comprises jetting a side assist gas to the irradiation portion which is irradiated with the laser beam from a direction which is on a side opposite to the assist gas with respect to the irradiation portion and is inclined with respect to the front surface of the glass sheet.

10. The laser fusing method for a glass sheet according to claim 9 , wherein the side assist gas has a jetting pressure that is lower than a jetting pressure of the assist gas.

11. The laser fusing method for a glass sheet according to claim 7 , wherein the jetting of the assist gas further comprises jetting a center assist gas from a position facing, in the irradiation portion which is irradiated with the laser beam, the front surface of the glass sheet to the irradiation portion.

12. The laser fusing method for a glass sheet according to claim 7 , further comprising obtaining, after the cutting and the dividing, a glass sheet on a side from which the assist gas is jetted and a glass sheet on the side to which the assist gas is jetted, the glass sheet on the side from which the assist gas is jetted being produced as a product, the glass sheet on the side to which the assist gas is jetted being produced as a non-product.

Assignees

• Fujii Takahide
• Uchida Setsuo
• INAYAMA Naotoshi
• Noda Takayuki
• ITOH Sho
• Eta Michiharu
• Nippon Electric Glass Co

Inventors

• Fujii Takahide
• Uchida Setsuo
• INAYAMA Naotoshi
• Noda Takayuki
• ITOH Sho
• Eta Michiharu

Classifications

• B23K26/38 Primary

  by boring or cutting · CPC title

• C03B33/082 Primary

  using a focussed radiation beam, e.g. laser (C03B33/0855 takes precedence) · CPC title

• B23K26/142

  for the removal of by-products · CPC title

• C03B33/0222 Primary

  Scoring using a focussed radiation beam, e.g. laser · CPC title

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title