Stator for rotating electric machine

Patent metadata

Field	Value
Publication number	US-9419484-B2
Application number	US-201414230528-A
Country	US
Kind code	B2
Filing date	Mar 31, 2014
Priority date	Apr 8, 2013
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A stator includes an annular stator core and a stator coil. The stator coil is formed of electric conductor segments each of which is bent in its thickness direction to include, at least, an in-slot portion and an oblique portion. The in-slot portion is received in a corresponding slot of the stator core with its width direction coinciding with a radial direction of the stator core. The oblique portion protrudes from the in-slot portion outside the corresponding slot and extends, over its entire length, along the circumferential direction of the stator core obliquely with respect to an axial end face of the stator core. The oblique portion includes a thick section on the proximal side and a thin section on the distal side. Each corresponding pair of the oblique portions of the electric conductor segments are connected by joining the thin sections of the oblique portions.

First claim

What is claimed is:

1. A stator for a rotating electric machine, the stator comprising:
an annular stator core having a plurality of slots formed therein, the slots being spaced from one another in a circumferential direction of the stator core; and
a stator coil mounted on the stator core,
wherein
the stator coil is formed of a plurality of electric conductor segments each of which has a substantially rectangular cross section with its width greater than its thickness,
each of the electric conductor segments is bent in its thickness direction to include, at least, an in-slot portion and an oblique portion,
the in-slot portion is received in a corresponding one of the slots of the stator core with the width direction of the in-slot portion coinciding with a radial direction of the stator core,
the oblique portion protrudes from the in-slot portion outside the corresponding slot and extends, over its entire length, along the circumferential direction of the stator core obliquely with respect to an axial end face of the stator core,
the oblique portion includes a thick section and a thin section,
the thick section has one end connected to the in-slot portion and the other end connected to the thin section, the thick section having substantially the same thickness as the in-slot portion,
the thin section has one end connected to the thick section and the other end defining a distal end of the oblique portion, the thin section having a thickness less than the thickness of the thick section,
each corresponding pair of the oblique portions of the electric conductor segments are connected by joining the thin sections of the oblique portions,
for each of the oblique portions of the electric conductor segments, the thin section of the oblique portion includes a first part connected to the thick section of the oblique portion and a second part that includes the distal end of the oblique portion,
each corresponding pair of the oblique portions of the electric conductor segments are connected by joining the second parts of the thin sections of the oblique portions, and
for each of the oblique portions of the electric conductor segments, the thin section of the oblique portion further has a constriction that is formed at the boundary between the first and second parts of the thin section and recessed inward in one of the width and thickness directions of the thin section.

2. The stator as set forth in claim 1 , wherein each of the oblique portions of the electric conductor segments further includes a taper section that is formed between the thick and thin sections so as to taper from the thick section to the thin section.

3. The stator as set forth in claim 1 , wherein for each of the thin sections of the oblique portions of the electric conductor segments, the first and second parts of the thin section extend obliquely at different oblique angles with respect to the axial end face of the stator core so that there is an angle formed between the first and second parts.

4. The stator as set forth in claim 1 , wherein for each corresponding pair of the oblique portions of the electric conductor segments, the second parts of the thin sections of the oblique portions are radially inclined across each other to have their respective distal end portions overlapping each other in the circumferential direction of the stator core, and
the second parts of the thin sections are joined at the overlapping area between the distal end portions thereof.

5. The stator as set forth in claim 1 , wherein for each of the oblique portions of the electric conductor segments, the thick section of the oblique portion is covered with an insulating material, and the thin section of the oblique portion has no insulating material covering it.

Assignees

• Denso Corp

Inventors

• Tokizawa Takashi

Classifications

• H02K15/35

  Form-wound windings · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title

• H02K15/04

  of windings prior to their mounting into the machines (insulating windings H02K15/10, H02K15/12) · CPC title

• H02K3/12 Primary

  arranged in slots · CPC title