Spark plug

Patent metadata

Field	Value
Publication number	US-9419415-B2
Application number	US-201314431358-A
Country	US
Kind code	B2
Filing date	Apr 18, 2013
Priority date	Sep 27, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A spark plug includes an insulator with a through hole, a center electrode disposed at a tip end side of the through hole, a metal terminal nut disposed at a rear end side of the through hole, a resistor disposed in a position between the center electrode and the metal terminal nut inside of the through hole and apart from the center electrode, and a conductive seal that is disposed between the resistor and the center electrode inside of the through hole and contacts both the center electrode and the resistor. A contact surface between the resistor and the conductive seal includes at least one point where a distance in the central axis direction from a virtual plane that includes a rear end of the resistor and is vertical to the central axis is local maximum, and include at least one point where the distance is local minimum.

First claim

Having described the invention, the following is claimed:

1. A spark plug, comprising:
an insulator that extends along a central axis, the insulator including a through hole that passes through the insulator along the central axis;
a center electrode that extends along the central axis, the center electrode including a rear end positioned inside of the through hole;
a metal terminal nut that extends along the central axis, the metal terminal nut including a tip end positioned at the rear end side with respect to the rear end of the center electrode inside of the through hole;
a resistor disposed in a position between the center electrode and the metal terminal nut inside of the through hole and apart from the center electrode; and
a conductive seal disposed between the resistor and the center electrode inside of the through hole, the conductive seal contacting both the center electrode and the resistor, wherein
the resistor has a contact surface in contact with the conductive seal, the contact surface including:
a portion where a distance in the central axis direction between the contact surface and a virtual plane changes according to a position on the contact surface, the virtual plane including a rear end of the resistor and being vertical to the central axis; and
only one point where the distance is local maximum and only one point where the distance is local minimum, in at least one cross section including the central axis.

2. The spark plug according to claim 1 , wherein
at least a part of the resistor is positioned at the tip end side with respect to the rear end of the center electrode.

3. A spark plug, comprising:
an insulator that extends along a central axis, the insulator including a through hole that passes through the insulator along the central axis;
a center electrode that extends along the central axis, the center electrode including a rear end positioned inside of the through hole;
a metal terminal nut that extends along the central axis, the metal terminal nut including a tip end positioned at the rear end side with respect to the rear end of the center electrode inside of the through hole;
a resistor disposed in a position between the center electrode and the metal terminal nut inside of the through hole and apart from the center electrode; and
a conductive seal disposed between the resistor and the center electrode inside of the through hole, the conductive seal contacting both the center electrode and the resistor, wherein
at least a part of the resistor is positioned at the tip end side with respect to the rear end of the center electrode.

4. The spark plug according to claim 2 or 3 , wherein
the resistor includes a portion positioned at the tip end side with respect to the rear end of the center electrode over a whole circumference of a side surface of a rear end portion including the rear end of the center electrode.

5. The spark plug according to claim 2 or 3 , wherein
a distance in the central axis direction between a tip end of the resistor and the rear end of the center electrode is equal to or less than 1.2 mm (millimeter).

6. The spark plug according to claim 1 , wherein
a distance in the central axis direction between the rear end of the center electrode and a tip end of the metal terminal nut is equal to or less than 13 mm (millimeter).

7. The spark plug according to claim 1 , further comprising
a metal shell that covers at least a partial range of an outer peripheral surface of the insulator in the central axis direction, wherein
a rear end of the resistor is at the tip end side with respect to a rear end of the metal shell.

8. The spark plug according to claim 7 , wherein
the insulator includes: a large inner diameter portion; a small inner diameter portion positioned at the tip end side with respect to the large inner diameter portion, the small inner diameter portion having a smaller inner diameter of the through hole than an inner diameter of the large inner diameter portion; and an insulator shoulder portion that is a shoulder portion disposed between the large inner diameter portion and the small inner diameter portion,
the center electrode includes an electrode shoulder portion that is a shoulder portion with an outer diameter expanding from the tip end side toward the rear end side, the electrode shoulder portion being a shoulder portion disposed at the tip end side with respect to the rear end of the center electrode and being supported by the insulator shoulder portion,
a portion of the center electrode at the rear end side with respect to the electrode shoulder portion, the conductive seal, and the resistor are disposed inside of the through hole in the large inner diameter portion of the insulator, and
a distance in the central axis direction between a tip end of the electrode shoulder portion and the rear end of the center electrode is equal to or more than 3.8 mm (millimeter).

9. The spark plug according to claim 1 , wherein
a minimum inner diameter of a portion where the resistor is disposed in the through hole of the insulator is equal to or less than 2.9 mm (millimeter).

Assignees

• Ngk Spark Plug Co

Inventors

• Mizuno Takamitsu
• Yano Satoshi

Classifications

• H01T13/34

  characterised by the mounting of electrodes in insulation, e.g. by embedding · CPC title

• H01T13/39

  Selection of materials for electrodes · CPC title

• H01T13/41 Primary

  with interference suppressing or shielding means · CPC title

• H01T13/40 Primary

  structurally combined with other devices (combined or associated with fuel injectors F02M57/06; structurally combined with other parts of internal-combustion engines F02P13/00) · CPC title