Fuel cell and method for sealing a coolant chamber of a bipolar plate of a fuel cell

Patent metadata

Field	Value
Publication number	US-9419290-B2
Application number	US-201314091029-A
Country	US
Kind code	B2
Filing date	Nov 26, 2013
Priority date	Nov 28, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A method for sealing a coolant chamber ( 5 ) of a bipolar plate ( 1 ) of a fuel cell ( 20 ), the fuel cell ( 20 ) having at least one membrane-electrode unit ( 21 ) and the bipolar plate ( 1 ) having a first bipolar plate half ( 2 ) and a second bipolar plate half ( 3 ), at least one of the bipolar plate halves ( 2, 3 ) having a coolant distributing structure ( 4 ) and the coolant chamber ( 5 ) that is formed at least by the coolant distributing structure ( 4 ) being formed between the bipolar plate halves ( 2, 3 ).

First claim

What is claimed is:

1. A method for sealing a coolant chamber ( 5 ) of a bipolar plate ( 1 ) of a fuel cell ( 20 ), the fuel cell ( 20 ) having at least one membrane-electrode unit ( 21 ) and the bipolar plate ( 1 ) including an innermost bipolar plate half ( 2 , 3 ) arranged closest to the at least one membrane-electrode unit ( 21 ) and an outermost bipolar plate half ( 2 , 3 ) arranged farthest from the at least one membrane-electrode unit ( 21 ), at least one of the innermost and outermost bipolar plate halves ( 2 , 3 ) having a coolant distributing structure ( 4 ) and the coolant chamber ( 5 ) that is formed at least by the coolant distributing structure ( 4 ) being formed between the innermost and outermost bipolar plate halves ( 2 , 3 ), and the outermost bipolar plate half ( 2 , 3 ) bending approximately 180 degrees first towards the at least one membrane-electrode unit ( 21 ) and then back towards the innermost bipolar plate half ( 2 , 3 ) so as to overlap with a portion of the outermost bipolar plate half and to create a space between ends of the innermost and outermost bipolar plate halves ( 2 , 3 ), the method comprising:
a) arranging the bipolar plate ( 1 ) in a flat-extending manner against the at least one membrane-electrode unit ( 21 ),
b) forming one of an anode gas chamber ( 24 ) and a cathode gas chamber ( 24 ) of the fuel cell ( 20 ) between the bipolar plate ( 1 ) and the at least one membrane-electrode unit ( 21 ), and
c) arranging a seal ( 10 ) such that the seal ( 10 ) seals against the at least one membrane-electrode unit ( 21 ), extends through the space to contact the ends of the innermost and outermost bipolar plate halves and an inner surface of the outermost bipolar plate half ( 2 , 3 ), thereby sealing the coolant chamber ( 5 ), and thereby sealing the one of the anode gas chamber ( 24 ) and the cathode gas chamber ( 24 ).

2. The method for sealing a coolant chamber ( 5 ) according to claim 1 , characterized in that the seal ( 10 ) is arranged directly on the membrane-electrode unit ( 21 ).

3. The method for sealing a coolant chamber ( 5 ) according to claim 1 , characterized in that the seal ( 10 ) is molded on or adhesively attached.

4. A fuel cell ( 20 ) comprising:
at least one membrane-electrode unit ( 21 );
a bipolar plate ( 1 ) including an innermost bipolar plate half ( 2 , 3 ) arranged closest to the at least one membrane-electrode unit ( 21 ) and an outermost bipolar plate half ( 2 , 3 ) arranged farthest from the at least one membrane-electrode unit ( 21 ), at least one of the innermost and outermost bipolar plate halves ( 2 , 3 ) having a coolant distributing structure ( 4 ) and a coolant chamber ( 5 ) that is formed at least by the coolant distributing structure ( 4 ) being formed between the innermost and outermost bipolar plate halves ( 2 , 3 ), the bipolar plate ( 1 ) being arranged in a flat-extending manner against the at least one membrane-electrode unit ( 21 ) to form one of an anode gas chamber ( 24 ) or a cathode gas chamber ( 24 ) of the fuel cell ( 20 ) between the bipolar plate ( 1 ) and the at least one membrane-electrode unit ( 21 ), and the outermost bipolar plate half ( 2 , 3 ) bending approximately 180 degrees first towards the at least one membrane-electrode unit ( 21 ) and then back towards the innermost bipolar plate half ( 2 , 3 ) so as to overlap with a portion of the outermost bipolar plate half and to create a space between ends of the innermost and outermost bipolar plate halves ( 2 , 3 ); and
a seal ( 10 ) arranged on the at least one membrane-electrode unit ( 21 ) such that the seal ( 10 ) seals against the at least one membrane-electrode unit ( 21 ) and extends through the space to contact the ends of the innermost and outermost bipolar plate halves and an inner surface of the outermost bipolar plate half ( 2 , 3 ), thereby sealing the coolant chamber ( 5 ), and thereby sealing the one of the anode gas chamber ( 24 ) and the cathode gas chamber ( 24 ).

5. The fuel cell ( 20 ) according to claim 4 , characterized in that the seal ( 10 ) for contacting the bipolar plate halves ( 2 , 3 ) is formed in a peripheral region ( 6 ) of the bipolar plate ( 1 ).

6. The fuel cell ( 20 ) according to claim 4 , characterized in that the seal ( 10 ) is a substantially encircling seal ( 10 ) with respect to at least one of the membrane-electrode unit ( 21 ) and the bipolar plate ( 1 ).

7. The fuel cell ( 20 ) according to claim 4 , characterized in that at least one of the innermost and outermost bipolar plate halves ( 2 , 3 ) has a bent-up portion ( 7 ) in a region of contacting by the seal ( 10 ).

8. The fuel cell ( 20 ) according to claim 4 , characterized in that the bipolar plate ( 1 ) has at least one through-opening ( 8 ), the seal ( 10 ) being configured to pass through the at least one through-opening ( 8 ) and to allow itself to be arranged on multiple sides of the bipolar plate ( 1 ) during arrangement of the seal ( 10 ).

9. A fuel cell ( 20 ) comprising:
a membrane-electrode unit ( 21 ) having a first side and a second side opposite the first side;
a first bipolar plate ( 1 ) arranged on the first side of the membrane-electrode unit and a second bipolar plate ( 1 ) arranged on the second side of the membrane-electrode unit, each of the first and second bipolar plates ( 1 ) including
an outermost bipolar plate half ( 2 ) and an innermost bipolar plate half ( 3 ), at least one of the outermost and innermost bipolar plate halves ( 2 , 3 ) having a coolant distributing structure ( 4 ) and a coolant chamber ( 5 ) that is formed at least by the coolant distributing structure ( 4 ) being formed between the outermost and innermost bipolar plate halves ( 2 , 3 ), and the outermost bipolar plate half ( 2 , 3 ) bending approximately 180 degrees first towards the membrane-electrode unit ( 21 ) and then back towards the innermost bipolar plate half ( 2 , 3 ) so as to overlap with a portion of the outermost bipolar plate half and to create a space between ends of the outermost and innermost bipolar plate halves ( 2 , 3 );

an anode gas chamber ( 24 ) defined between the first bipolar plate ( 1 ) and the membrane-electrode unit ( 21 );
a cathode gas chamber ( 24 ) defined between the second bipolar plate ( 1 ) and the membrane-electrode unit ( 21 ); and
a seal ( 10 ) arranged on the membrane-electrode unit ( 21 ),
the seal ( 10 ) being arranged on the membrane-electrode unit ( 21 ) such that the seal ( 10 ) seals against the first side of the membrane-electrode unit ( 21 ) and extends through the space to contact the ends of the innermost and outermost bipolar plate halves of the first bipolar plate ( 1 ) and an inner surface of the outermost bipolar plate half of the first bipolar plate ( 1 ), thereby sealing the respective coolant chamber ( 5 ), and thereby sealing the anode gas chamber ( 24 ), and
the seal ( 10 ) being arranged on the membrane-electrode unit ( 21 ) such that the seal ( 1 ) seals against the second side of the membrane-electrode unit ( 21 ) and extends through the space to contact the ends of the innermost and outermost bipolar plate halves of the second bipolar plate ( 1 ) and an inner surface of the outermost bipolar plate half of the second bipolar plate ( 1 ), thereby sealing the respective coolant chamber ( 5 ), and thereby sealing the cathode gas chamber ( 24 ).

10. The fuel cell ( 20 ) according to claim 9 , characterized in that the bipolar plate ( 1 ) has at least one through-opening ( 8 ), the seal ( 10 ) configured to pass through the at least one through-opening ( 8 ) and to allow itself to be arranged on multiple sides of the bipolar plate ( 1 ) during molding-on of the seal ( 10 ).

Assignees

• Bosch Gmbh Robert

Inventors

• Maass Sebastian
• Ketterer Markus

Classifications

• H01M8/0267 Primary

  having heating or cooling means, e.g. heaters or coolant flow channels · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M8/0286

  Processes for forming seals · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/0273

  with sealing or supporting means in the form of a frame · CPC title