Electrode body for solar cell, method for producing the electrode body, and solar cell provided with the electrode body

Patent metadata

Field	Value
Publication number	US-9419234-B2
Application number	US-201214007942-A
Country	US
Kind code	B2
Filing date	Mar 31, 2012
Priority date	Mar 31, 2011
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

Disclosed is an electrode body for a solar cell, which is capable of being used as a component of both an organic thin-film solar cell and a dye-sensitized solar cell, and has excellent heat resistance. This electrode body for a solar cell is provided with a substrate with a conductive part at least on the surface and a conductive polymer layer located on the conductive part of the substrate, in which the conductive polymer layer includes: a polymer derived from at least one monomer selected from the group consisting of 3,4-disubstituted thiophenes; and an anion as a dopant to the polymer generated from at least one organic non-sulfonate compound having an anion with the molecular weight of 200 or more. Additionally, the density of the conductive polymer layer is in the range of 1.15 to 1.80 g/cm 3 . The dense conductive polymer layer including the anion as a dopant exhibits excellent heat resistance.

First claim

What is claimed is:

1. An electrode body for a solar cell comprising a substrate with a conductive part at least on the surface and a conductive polymer layer located on the conductive part of the substrate, wherein the conductive polymer layer comprises:
a polymer derived from at least one monomer selected from the group consisting of 3,4-disubstituted thiophenes; and
an anion as a dopant to the polymer generated from at least one organic non-sulfonate compound having an anion with the molecular weight of 200 or more, and the density of the conductive polymer layer is within the range of 1.15 to 1.80 g/cm 3 .

2. The electrode body for a solar cell according to claim 1 , wherein the density of the conductive polymer layer is within the range of 1.60 to 1.80 g/cm 3 .

3. The electrode body for a solar cell according to claim 1 , wherein the thickness of the conductive polymer layer is within the range of 1 to 2000 nm.

4. The electrode body for a solar cell according to claim 1 , wherein the organic non-sulfonate compound is at least one compound selected from the group consisting of borodisalicylic acid and borodisalicylic salts.

5. The electrode body for a solar cell according to claim 1 , wherein the organic non-sulfonate compound is at least one compound selected from the group consisting of a sulfonylimidic acid of the formula (I) or the formula (II)

where m is an integer from 1 to 8, n is an integer from 1 to 8, and o is an integer 2 or 3, and salts thereof.

6. The electrode body for a solar cell according to claim 1 , wherein the organic non-sulfonate compound is a salt of bis(pentafluoroethanesulfonyl)imidic acid.

7. The electrode body for a solar cell according to claim 1 wherein the monomer is 3,4-ethylenedioxythiophene.

8. The electrode body for a solar cell according to claim 1 , wherein the substrate is transparent.

9. A method for producing the electrode body for a solar cell according to claim 1 , comprising:
a preparation process of obtaining a polymerization solution comprising: a solvent consisting of 100 to 80% by mass of water and 0 to 20% by mass of an organic solvent; at least one monomer selected from the group consisting of 3,4-disubstituted thiophenes; and at least one organic non-sulfonate compound having an anion with the molecular weight of 200 or more; and
a polymerization process of introducing a substrate with a conductive part at least on the surface to the polymerization solution and performing electrolytic polymerization to form a conductive polymer layer by polymerization of the monomer on the conductive part of the substrate.

10. The method for producing the electrode body for a solar cell according to claim 9 , wherein the solvent consists only of water.

11. The method for producing the electrode body for a solar cell according to claim 9 , wherein the organic non-sulfonate compound is at least one compound selected from the group consisting of borodisalicylic acid and borodisalicylic salts, and the polymerization solution further comprising at least one stabilizer selected from the group consisting of nitrobenzene and nitrobenzene derivatives is prepared in the preparation process.

12. The method for producing the electrode body for a solar cell according to claim 9 , wherein an ultrasonic wave is irradiated into a solution containing the monomer in more than the saturated solution amount in the preparation process to obtain the polymerization solution in which the monomer is dispersed as oil drops.

13. An organic thin-film solar cell comprising:
a positive electrode with a conductive part at least on the surface;
a hole extraction layer located on the conductive part of the positive electrode;
a photoelectric conversion layer located on the hole extraction layer having a hole transporter and an electron transporter; and
a negative electrode located on the photoelectric conversion layer, wherein the positive electrode and the hole extraction layer are composed of the electrode body for a solar cell according to claim 1 .

14. A dye-sensitized solar cell comprising:
a negative electrode having a semiconductor layer with a pigment as a photosensitizer;
an electrolyte layer located on the semiconductor layer of the negative electrode having paired oxidized species and reduced species; and
a positive electrode located on the electrolyte layer having a conductive polymer layer that acts as a catalyst to convert the oxidized species into the reduced species, wherein the positive electrode is composed of the electrode body for a solar cell according to claim 1 .

15. An organic thin-film solar cell comprising:
a positive electrode with a conductive part at least on the surface;
a hole extraction layer located on the conductive part of the positive electrode;
a photoelectric conversion layer located on the hole extraction layer having a hole transporter and an electron transporter; and
a negative electrode located on the photoelectric conversion layer, wherein the positive electrode and the hole extraction layer are composed of the electrode body for a solar cell according to claim 3 .

16. A dye-sensitized solar cell comprising:
a negative electrode having a semiconductor layer with a pigment as a photosensitizer;
an electrolyte layer located on the semiconductor layer of the negative electrode having paired oxidized species and reduced species; and
a positive electrode located on the electrolyte layer having a conductive polymer layer that acts as a catalyst to convert the oxidized species into the reduced species, wherein the positive electrode is composed of the electrode body for a solar cell according to claim 3 .

17. An organic thin-film solar cell comprising:
a positive electrode with a conductive part at least on the surface;
a hole extraction layer located on the conductive part of the positive electrode;
a photoelectric conversion layer located on the hole extraction layer having a hole transporter and an electron transporter; and
a negative electrode located on the photoelectric conversion layer, wherein the positive electrode and the hole extraction layer are composed of the electrode body for a solar cell according to claim 4 .

18. A dye-sensitized solar cell comprising:
a negative electrode having a semiconductor layer with a pigment as a photosensitizer;
an electrolyte layer located on the semiconductor layer of the negative electrode having paired oxidized species and reduced species; and
a positive electrode located on the electrolyte layer having a conductive polymer layer that acts as a catalyst to convert the oxidized species into the reduced species, wherein the positive electrode is composed of the electrode body for a solar cell according to claim 4 .

19. An organic thin-film solar cell comprising:
a positive electrode with a conductive part at least on the surface;
a hole extraction layer located on the conductive part of the positive electrode;
a photoelectric conversion layer located on the hole extraction layer having a hole transporter and an electron transporter; and
a negative electrode located on the photoelectric conversion layer, wherein the positive electrode and the hole extraction layer are composed of the electrode body for a solar cell according to claim 5 .

20. A dye-sensitized solar cell comprising:
a negative electrode having a semiconductor layer with a pigment as a photosensitizer;
an electrolyte

Assignees

• Machida Kenji
• Takeda Sekihiro
• Muroi Ryo
• Kamiyama Nozomu
• Ozawa Masashi
• Nippon Chemicon

Inventors

• Machida Kenji
• Takeda Sekihiro
• Muroi Ryo
• Kamiyama Nozomu
• Ozawa Masashi

Classifications

• Y02E10/549

  Organic PV cells · CPC title

• H10F77/211

  for photovoltaic cells · CPC title

• H10F71/00

  Manufacture or treatment of devices covered by this subclass (patterning processes to connect thin photovoltaic cells in integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/33; manufacture or treatment of encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/80; manufacture or treatment of integrated devices, or assemblies of multiple devices, comprising at least one element in which radiation controls the flow of current H10F39/00) · CPC title

• H10F77/20

  Electrodes · CPC title

• H10F10/00 Primary

  Individual photovoltaic cells, e.g. solar cells (electrolytic light-sensitive devices, e.g. dye-sensitised solar cells, H01G9/20) · CPC title