Organic light-emitting display device and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-9419223-B2
Application number	US-201314096995-A
Country	US
Kind code	B2
Filing date	Dec 4, 2013
Priority date	Jul 1, 2013
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

An organic light-emitting display device is provided. The organic light-emitting display device includes a plurality of first electrodes, wherein each first electrode corresponds to a sub-pixel. The display device also includes a pixel-defining layer comprising a plurality of first openings exposing at least a portion of the first electrodes, and a plurality of inlets disposed on an upper surface of the pixel-defining layer. The display device further includes an intermediate layer disposed on the exposed portion of the first electrodes and the inlets, and an opposite electrode disposed on the intermediate layer and the pixel-defining layer, wherein the inlets are selectively disposed between adjacent sub-pixels emitting light of a same wavelength.

First claim

What is claimed is:

1. An organic light-emitting display device comprising:
a plurality of first electrodes, wherein each first electrode corresponds to a sub-pixel;
a pixel-defining layer comprising a plurality of first openings exposing at least a portion of the first electrodes and a plurality of inlets disposed on an upper surface of the pixel-defining layer and having a depth smaller than a thickness of the pixel-defining layer;
an intermediate layer including an organic material disposed on the exposed portion of the first electrodes and in the inlets; and
an opposite electrode disposed on the intermediate layer and the pixel-defining layer,
wherein the inlets are selectively disposed between adjacent sub-pixels emitting light of a same wavelength.

2. The display device of claim 1 , wherein the inlets are omitted between adjacent sub-pixels emitting light of different wavelengths.

3. The display device of claim 1 ,
wherein a first distance corresponds to a distance between respective centers of two adjacent drops of intermediate layer disposed at a first opening, a second distance corresponds to a distance from a center of an edgemost drop of intermediate layer disposed at the first opening and a center of an immediate adjacent drop of intermediate layer discharged at an inlet, and the first distance is substantially equal to the second distance.

4. The display device of claim 1 , wherein the depth of an inlet is about ¼ to about ½ of the thickness of the pixel-defining layer.

5. An organic light-emitting display device comprising:
a plurality of first electrodes, wherein each first electrode corresponds to a sub-pixel;
a pixel-defining layer comprising a plurality of first openings exposing at least a portion of the first electrodes, and a plurality of second openings exposing at least a portion of a substrate;
an intermediate layer disposed on the exposed portions of the first electrodes and the substrate in the plurality of second openings; and
an opposite electrode disposed on the intermediate layer and the pixel-defining layer,
wherein the second openings are selectively disposed between adjacent sub-pixels emitting light of a same wavelength.

6. The display device of claim 5 , wherein the second openings are omitted between adjacent sub-pixels emitting light of different wavelengths.

7. The display device of claim 5 ,
wherein a first distance corresponds to a distance from a center of a second opening to a center of a nearest adjacent first electrode, a second distance corresponds to a distance from the center of the second opening to a center of another nearest adjacent first electrode, and the first distance is substantially equal to the second distance.

8. A method of manufacturing an organic light-emitting display device, comprising:
forming a plurality of first electrodes, wherein each first electrode corresponds to a sub-pixel;
forming a pixel-defining layer comprising a plurality of first openings and a plurality of cavities formed on an upper surface of the pixel-defining layer, wherein the plurality of cavities have a depth and are selectively formed between adjacent sub-pixels emitting light of a same wavelength, wherein the first openings expose at least a portion of the first electrodes;
forming an intermediate layer including an organic material on the exposed portion of the first electrodes; and
forming an opposite electrode on the intermediate layer and the pixel-defining layer.

9. The method of claim 8 , wherein the plurality of cavities include a plurality of inlets having the depth smaller than a thickness of the pixel defining layer, the method further comprising:
forming the intermediate layer on the exposed portion of the first electrode and in the inlets,
wherein the inlets are selectively formed between adjacent sub-pixels emitting light of a same wavelength.

10. The method of claim 9 , wherein a first distance corresponds to a distance between respective centers of two adjacent drops of intermediate layer disposed at a first opening, a second distance corresponds to a distance from a center of an edgemost drop of intermediate layer disposed at the first opening and a center of an immediate adjacent drop of intermediate layer discharged at an inlet, and the first distance is substantially equal to the second distance.

11. The method of claim 9 , wherein forming the pixel-defining layer further comprises forming the first openings and the inlets in a same process step.

12. The method of claim 8 ,
wherein the plurality of inlets are omitted between adjacent sub-pixels emitting light of different wavelengths.

13. The method of claim 8 , wherein the plurality of cavities include a plurality of second openings having the depth equal to a thickness of the pixel defining layer, the method further comprising:
forming the intermediate layer on the exposed portions of the first electrodes and the substrate,
wherein the second openings are selectively formed between adjacent sub-pixels emitting light of a same wavelength.

14. The method of claim 13 , wherein the second openings are omitted between adjacent sub-pixels emitting light of different wavelengths.

15. The method of claim 13 , wherein a first distance corresponds to a distance from a center of a second opening to a center of a nearest adjacent first electrode, a second distance corresponds to a distance from the center of the second opening to a center of another nearest adjacent first electrode, and the first distance is substantially equal to the second distance.

16. The method of claim 13 , wherein forming the pixel-defining layer further comprises forming the first openings and the second openings in a same process step.

17. The method of claim 8 , further comprising forming the intermediate layer using an inkjet printing process.

18. The method of claim 17 , wherein forming the intermediate layer further comprises dispensing an ink, at a constant pitch, on the exposed portion of the first electrodes and into a plurality of inlets, wherein the inlets are formed on an upper surface of the pixel-defining layer.

19. The method of claim 17 , wherein forming the intermediate layer further comprises dispensing an ink, at a constant pitch, on the exposed portions of the first electrodes and a substrate, wherein the portion of the substrate is exposed through a plurality of second openings formed in the pixel-defining layer.

Assignees

• Samsung Display Co Ltd

Inventors

• Kang Yoon-Ho

Classifications

• H01L51/0005 Primary

  Electricity · mapped topic

• H01L27/3211

  Electricity · mapped topic

• H01L27/3246

  Electricity · mapped topic

• H10K71/851

  Division of substrate · CPC title

• H10K30/865

  Intermediate layers comprising a mixture of materials of the adjoining active layers · CPC title