Current application device and manufacturing method of semiconductor element

Patent metadata

Field	Value
Publication number	US-9417264-B2
Application number	US-201514589190-A
Country	US
Kind code	B2
Filing date	Jan 5, 2015
Priority date	Jan 9, 2014
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

Provided are a current application device capable of improving the electrical contact between projections of a contact section and a surface electrode when applying a test current to a semiconductor element, and a method of manufacturing a semiconductor element properly tested by using the current application device. The current application device includes a contact section that has a plurality of projections, which are brought into contact with a surface electrode of a semiconductor element to apply a test current, and a pressing section that presses the contact section against the semiconductor element such that the projections penetrate a film to come in contact with the surface electrode. The contact section has a plurality of the projections on a plane that has been formed in a curved shape, and the curved-shaped plane is deformed into a planar shape by being pressed by the pressing section.

First claim

What is claimed is:

1. A current application device that applies a test current to a semiconductor element having at least a part of a surface electrode covered with an electrical insulation film, comprising:
a contact section having a plurality of projections that penetrate the electrical insulation film to come in contact with the surface electrode so as to apply the test current to the semiconductor element; and
a pressing section that presses the contact section against the semiconductor element so that the projections penetrate the electrical insulation film to come in contact with the surface electrode,
wherein the contact section has the plurality of projections on a plane formed in a curved shape, and the plane having the curved shape is deformed into a planar shape when pressed by the pressing section.

2. The current application device according to claim 1 , wherein the plane of the contact section that has the plurality of projections is curved such that a central portion thereof projects toward an opposite side relative to the semiconductor element and a peripheral portion thereof projects toward the semiconductor element.

3. The current application device according to claim 1 , wherein the projections have a pyramidal shape.

4. The current application device according to claim 1 , wherein the projections have a frustum-like shape.

5. The current application device according to claim 4 ,
wherein the projections have a truncated square pyramid shape, and
a length of one side of the truncated square pyramid shape is larger than an arithmetic mean roughness of an uneven surface of the semiconductor element.

6. A manufacturing method of a semiconductor element, comprising:
a formation step for forming a semiconductor element having at least a part of a surface electrode covered with an electrical insulation film;
a current application step for pressing a contact section, which is provided with a plurality of projections on a plane formed in a curved shape, against the semiconductor element formed by the formation step thereby to deform the plane of the contact section that has the curved shape into a planar shape, and then scraping off and penetrating the electrical insulation film by the projections to bring the projections into contact with the surface electrode so as to apply a test current; and
a determination step for determining whether or not the semiconductor element to which the test current is applied in the current application step satisfies a predetermined performance according to the test current.

7. The manufacturing method of a semiconductor element according to claim 6 , wherein a distance of scraping-off of the electrical insulation film by the plurality of projections increases as positions of the projections provided on the contact section are closer to a peripheral portion away from a central portion.

Assignees

• Honda Motor Co Ltd

Inventors

• Akahori Shigeto
• Saito Hitoshi
• Yamagishi Hiroyuki
• Hirayama Shinyu
• Hasegawa Satoshi
• Yamaji Yoko
• Sato Koichiro
• Saitou Machie

Classifications

• G01R1/0466 Primary

  concerning contact pieces or mechanical details, e.g. hinges or cams; Shielding · CPC title

• G01R31/2601

  Apparatus or methods therefor (G01R31/2607, G01R31/2642 take precedence) · CPC title

• G01R1/07364 Primary

  with provisions for altering position, number or connection of probe tips; Adapting to differences in pitch · CPC title