Temperature sensor

Patent metadata

Field	Value
Publication number	US-9417135-B2
Application number	US-201313788473-A
Country	US
Kind code	B2
Filing date	Mar 7, 2013
Priority date	Mar 6, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

The temperature sensor includes a thermo-sensitive element, first and second electrode wires electrically connected to the thermo-sensitive element, first and second signal wires partially overlapped with and connected to the first and second electrode wires, respectively. The first and second electrode wires are made of a first metal material consisting primarily of Pt. The first and second signal wires are made of a second metal material containing Al and having a linear thermal expansion coefficient larger than that of the first metal material. Each of an overlap portion of the first electrode wire and the first signal wire and an overlap portion of the second electrode wire and the second signal wire includes a junction part formed by melting and thereafter coagulating the first or second electrode wire and the first or second signal wire. The junction part includes an oxidation film containing Al formed on a surface thereof.

First claim

What is claimed is:

1. A temperature sensor comprising:
a thermo-sensitive element whose electrical characteristics vary depending on temperature;
a pair of electrode wires electrically connected to the thermo-sensitive element; and
a sheath pin including a pair of signal wires which are overlapped with and connected to the pair of the electrode wires respectively, and accommodated in a state of being exposed to a front side of the temperature sensor on which the thermo-sensitive element is disposed;
wherein
the electrode wires are made of a metal material consisting primarily of Pt,
the signal wires are made of a Ni-based alloy containing 1.0 to 1.7 mass % of Al and having a linear thermal expansion coefficient larger than a linear thermal expansion coefficient of the metal material forming the electrode wires,
a junction part is present in an overlap portion of the electrode wires and the signal wires, the junction part being formed by partially melting and thereafter coagulating the electrode wires and the signal wires,
the junction part includes a first oxidation film containing Al and having a thickness in a range of 1 to 50 μm at a surface thereof, and
the signal wires are coated with a second oxidation film containing Al at an outer periphery thereof, such that the second oxide film is formed on the outer periphery of the signal wire.

2. The temperature sensor according to claim 1 , further comprising a cover that is formed in a front end portion of the sheath pin and covers the thermo-sensitive element and outer peripheries of the electrode wires and the signal wires, and a filler filled in the cover,
the electrode wires, the signal wires and the cover being fixed through the filler.

3. The temperature sensor according to claim 2 , wherein the filler consists primarily of Al 2 O 3 .

4. The temperature sensor according to claim 1 , wherein the first oxidation film consists primarily of Al 2 O 3 .

5. The temperature sensor according to claim 1 , wherein the second oxidation film consists primarily of Al 2 O 3 .

Assignees

• Denso Corp

Inventors

• Toudou Yuusuke
• Hori Tsunenobu
• Takahashi Sotoo

Classifications

• G01K2205/04

  for measuring exhaust gas temperature · CPC title

• G01K2007/163

  provided with specially adapted connectors · CPC title

• G01K7/16 Primary

  using resistive elements · CPC title