Cement pulsation for subsea wellbore

Patent metadata

Field	Value
Publication number	US-9416620-B2
Application number	US-201514634276-A
Country	US
Kind code	B2
Filing date	Feb 27, 2015
Priority date	Mar 20, 2014
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A method for cementing a tubular string into a wellbore from a drilling unit includes: running the tubular string into the wellbore using a workstring; hanging the tubular string from a wellhead or from a lower portion of a casing string set in the wellbore; and pumping cement slurry through the workstring and tubular string and into an annulus formed between the tubular string and the wellbore. The method further includes, during thickening of the cement slurry: circulating a liquid or mud through a loop closed by a seal engaged with an outer surface of the workstring, the closed loop being in fluid communication with the annulus, and periodically choking the liquid or mud, thereby pulsing the cement slurry.

First claim

What is claimed is:

1. A method for cementing a tubular string into a wellbore from a drilling unit, comprising:
running the tubular string into the wellbore using a workstring;
hanging the tubular string from a wellhead or from a lower portion of a casing string set in the wellbore;
pumping cement slurry through the workstring and tubular string and into an annulus formed between the tubular string and the wellbore; and
during thickening of the cement slurry:
circulating a liquid or mud through a loop closed by a seal engaged with an outer surface of the workstring, the closed loop being in fluid communication with the annulus, and
periodically choking the liquid or mud, thereby pulsing the cement slurry.

2. The method of claim 1 , wherein the cement slurry is pulsated until the cement slurry has sufficiently thickened to prevent gas migration.

3. The method of claim 1 , wherein the liquid or mud is choked by operating a fast acting toggle valve having an outlet connected to a choke valve and an outlet connected to a bypass line.

4. The method of claim 1 , wherein the liquid or mud is choked by operating a fast acting choke valve.

5. The method of claim 1 , further comprising performing a mass balance during thickening of the cement slurry, wherein the performing a mass balance comprises:
monitoring a plurality of flow meters for flow measurements; and
comparing the flow measurements to detect a fluid ingress or egress into a formation exposed to the annulus.

6. The method of claim 5 , further comprising using the mass balance to evaluate acceptability of the thickened cement, wherein acceptability comprises the cement slurry has sufficiently thickened to prevent gas migration.

7. The method of claim 1 , further comprising setting a packer of the tubular string after thickening of the cement slurry.

8. The method of claim 1 , further comprising rotating the tubular string during pumping of the cement slurry.

9. The method of claim 1 , wherein:
the method further comprises conditioning the wellbore with a liquid or mud before pumping the cement slurry, and
the cement slurry is pumped using a liquid or mud chaser fluid.

10. The method of claim 1 , wherein the tubular string is an inner casing string.

11. The method of claim 10 , further comprising:
spotting cement slurry in a bore of the inner casing string adjacent to the subsea wellhead; and
pulsing the spotted cement slurry during thickening thereof.

12. The method of claim 1 , wherein the tubular string is a liner string.

13. The method of claim 1 , wherein:
the wellbore is a subsea wellbore,
the wellhead is a subsea wellhead, and
the drilling unit is an offshore drilling unit.

14. The method of claim 13 , wherein the workstring is suspended from a top drive of the offshore drilling unit during pulsation.

15. The method of claim 13 , wherein:
the tubular string is run into the subsea wellbore through a marine riser,
the seal is part of a rotating control device (RCD), and
the RCD is part of an upper marine riser package connecting the marine riser to
the offshore drilling unit.

16. A method for cementing a tubular string into a subsea wellbore from an offshore drilling unit, comprising:
running the tubular string into the subsea wellbore using a workstring;
hanging the tubular string from a subsea wellhead or from a lower portion of a casing string set in the subsea wellbore;
pumping cement slurry through the workstring and tubular string and into an annulus formed between the tubular string and the subsea wellbore;
closing a seal against an outer surface of the workstring and closing a return line, thereby forming a closed heave chamber in fluid communication with the annulus; and
maintaining the closed heave chamber during thickening of the cement slurry, thereby utilizing heaving of the offshore drilling unit to pulsate the cement slurry.

17. The method of claim 16 , wherein the seal is closed against the outer surface of the workstring after pumping the cement slurry.

18. The method of claim 16 , further comprising:
releasing a deployment assembly of the workstring from the tubular string;
raising the deployment assembly from the tubular string to accommodate the heave; and
anchoring the workstring to the offshore drilling unit during pulsation.

19. The method of claim 16 , wherein:
the seal is a dynamic seal, and
the workstring is suspended from a top drive of the offshore drilling unit during pulsation.

20. The method of claim 19 , wherein:
the dynamic seal is part of a rotating control device (RCD) converter, and
the dynamic seal is closed by installing the RCD converter in a diverter of the offshore drilling unit.

21. The method of claim 16 , further comprising, immediately after forming the heave chamber, exerting a back pressure on the annulus and sealing the annulus with the exerted back pressure.

22. A method for cementing a tubular string into a subsea wellbore from an offshore drilling unit, comprising:
running the tubular string into the subsea wellbore using a workstring having a deployment assembly;
hanging the tubular string from a subsea wellhead or from a lower portion of a casing string set in the subsea wellbore;
pumping cement slurry through the workstring and tubular string and into an annulus formed between the tubular string and the subsea wellbore;
releasing the deployment assembly from the tubular string;
raising the deployment assembly from the tubular string to accommodate heave;
anchoring the workstring to the offshore drilling unit; and
during thickening of the cement slurry and while a seal is engaged with an outer surface of the workstring:
using a heave sensor to monitor the heave,
injecting liquid or mud into a return line in fluid communication with the annulus during a swab stroke of the heave, the liquid or mud being injected upstream of a fast acting choke valve, and
operating the fast acting choke valve to dampen a pulse exerted on the cement slurry by the heave.

23. The method of claim 22 , further comprising periodically injecting the liquid or mud into the return line upstream of the fast acting choke valve, thereby pulsing the cement slurry.

24. The method of claim 22 , wherein:
the tubular string is run into the subsea wellbore through a marine riser, and an upper marine riser package (UMRP) connects the marine riser to the offshore drilling unit.

25. The method of claim 24 , wherein the heave sensor is part of a slip joint of the UMRP.

26. The method of claim 24 , wherein:
the seal is part of a rotating control device (RCD), and
the RCD is part of the UMRP located below the slip joint.

Assignees

• Weatherford Tech Holdings Llc

Inventors

• Hannegan Don M

Classifications

• E21B33/12

  Packers; Plugs (used for cementing E21B33/134, E21B33/16) · CPC title

• E21B33/14 Primary

  for cementing casings into boreholes · CPC title

• E21B33/143 Primary

  for underwater installations · CPC title

• E21B34/06

  in wells · CPC title

• E21B19/002

  specially adapted for underwater drilling (E21B19/09, E21B19/143 take precedence) · CPC title