Engine operation for plug-in hybrid electric vehicle

Patent metadata

Field	Value
Publication number	US-9415762-B2
Application number	US-201213440722-A
Country	US
Kind code	B2
Filing date	Apr 5, 2012
Priority date	Apr 5, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

A method, comprising propelling a vehicle with an engine and a motor starting the engine if energy stored in an energy storage device is greater than an upper threshold level when a contaminant amount in the engine oil is greater than a threshold amount. In this way, it is possible to harmonize fuel degradation along with oil degradation, while still providing efficient vehicle and engine operation.

First claim

The invention claimed is:

1. A method, comprising:
propelling a vehicle with an engine and a motor;
a first and second charge threshold, the first charge threshold greater than the second charge threshold, and
starting the engine if energy stored in an energy storage device is greater than the first charge threshold when a contaminant amount in engine oil is greater than a contaminant threshold amount, wherein
the contaminant amount is determined based on a number of counted engine starts where engine temperature is less than a temperature threshold, engine stops where engine temperature is less than the temperature threshold, and engine on time.

2. The method of claim 1 wherein the energy storage device is a battery, the method further comprising starting the engine if the energy stored is less than the second charge threshold irrespective of the contaminant amount.

3. The method of claim 1 wherein engine operation following the start is terminated based on an amount of contaminants delivered from a positive crankcase ventilation (PCV) line to the engine.

4. The method of claim 3 wherein the termination is based on an increase and a decrease in contaminants measured in the PCV line after the engine reaches a warm-up temperature from the start.

5. The method of claim 1 wherein the engine start is carried out responsive to the contaminant amount greater than the contaminant threshold amount even when a fuel in a fuel tank of the vehicle is aged less than a threshold.

6. The method of claim 1 wherein the engine start is carried out responsive to the contaminant amount greater than the contaminant threshold amount even when a fuel in a fuel tank of the vehicle was added during engine shutdown, and where vehicle shutdown conditions immediately preceding subsequent vehicle operation include the engine start.

7. A method, comprising:
shutting down engine operation in a plug-in hybrid vehicle in response to a level of contaminants in a positive crankcase ventilation (PCV) exhaust line, the engine started based on a contaminant level in engine oil,
wherein the level of contaminants is based on a counted number of engine starts where engine temperature is less than a first temperature threshold and engine stops where engine temperature is less than the first temperature threshold, and further based on a duration of engine run operation above a second temperature threshold, and further based on a duration of engine run operation below the second temperature threshold following the start.

8. The method of claim 7 wherein the engine start based on the contaminant level occurs even when a fuel in a fuel tank of the vehicle was refilled within a threshold time of the engine start.

9. The method of claim 7 wherein the engine start is further based on a battery state-of-charge depending on the contaminant level;
wherein, responsive to the contaminant level being greater than a first threshold, the shutting down occurs at a first duration after the engine start; and
wherein, responsive to the contaminant level being greater than a second threshold but less than the first threshold, the shutting down occurs at a second duration after the engine start, the first threshold being greater than the second threshold, and the first duration being shorter than the second duration.

10. The method of claim 7 wherein the contaminant level in engine oil is reduced by an amount based on the level of contaminants in the PCV exhaust line.

11. The method of claim 10 further comprising starting the engine when the engine has been shut down for a time greater than a shutdown threshold, even when the contaminant amount is below a contaminant threshold indicating oil degradation.

12. A method for a plug-in hybrid vehicle having an engine, the method comprising:
during a higher temperature of the engine, starting the engine responsive to a contaminant amount in engine oil, the engine operated for a shorter duration; and
during a lower engine temperature, starting the engine responsive to the contaminant amount in engine oil, the engine operated for a longer duration; wherein
the contaminant amount is determined based on a number of counted engine starts where engine temperature is less than a temperature threshold, engine stops where engine temperature is less than the temperature threshold, and engine on time.

13. The method of claim 12 wherein during the higher and lower engine temperatures, the engine is started with a battery state-of-charge greater than a charge threshold, the method further comprising starting the engine when the battery state-of-charge is below the charge threshold irrespective of the contaminant amount.

14. The method of claim 12 , further comprising:
during a higher battery state-of-charge, starting the engine responsive to the contaminant amount in the engine oil, the engine operated with increased heat output as compared to an engine start responsive to the contaminant amount during a lower battery state-of-charge.

15. The method of claim 14 wherein the engine operation with increased heat output includes operating the engine at a higher engine speed;
wherein, during the higher temperature, starting the engine responsive to the contaminant amount comprises starting the engine responsive to the contaminant amount being greater than a first threshold; and
wherein, during the lower temperature, starting the engine responsive to the contaminant amount comprises starting the engine responsive to the contaminant amount being greater than a second threshold, the second threshold being lower than the first threshold.

16. The method of claim 14 wherein operating the engine with increased heat output includes operating the engine with spark timing retarded beyond a threshold from MBT (maximum torque) timing.

17. The method of claim 1 , wherein the contaminant amount is decremented responsive to a level of contaminants detected in a PCV exhaust line.

18. The method of claim 1 , wherein the contaminant amount is decremented responsive to running the engine while the engine temperature is greater than a second temperature threshold.

19. The method of claim 1 , wherein the contaminant amount is decremented responsive to starting the engine while the engine temperature is greater than a second temperature threshold.

20. The method of claim 1 , wherein the contaminant threshold is a first contaminant threshold; and
wherein starting the engine when the contaminant amount is greater than the first contaminant threshold includes
responsive to the contaminant amount being greater than the first contaminant threshold but less than a second contaminant threshold, running the engine for a longer duration at a lower temperature; and
responsive to the contaminant amount being greater than the second contaminant threshold, running the engine for a shorter duration at a higher temperature, where the second contaminant threshold is greater than the first contaminant threshold.

Assignees

• Treharne William David
• Sangameswaran Sangeetha
• Haladyna Ted
• Ford Global Tech Llc

Inventors

• Treharne William David
• Sangameswaran Sangeetha
• Haladyna Ted

Classifications

• F02N2200/023

  Engine temperature · CPC title

• B60W2530/209

  Fuel quantity remaining in tank · CPC title

• B60W10/06 Primary

  including control of combustion engines · CPC title

• B60W20/18

  for avoiding ageing of fuel · CPC title

• F02N11/0829

  related to special engine control, e.g. giving priority to engine warming-up or learning · CPC title