Modified radix sort system

Patent metadata

Field	Value
Publication number	US-9415423-B2
Application number	US-201113274860-A
Country	US
Kind code	B2
Filing date	Oct 17, 2011
Priority date	Oct 15, 2010
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

System, methods, and computer-readable media. A method performed by a mail sorter includes receiving a plurality of mailpieces in an input of the sorter. The method includes performing a buffered sort process by transporting the mailpieces along a plurality of transport lanes, each transport lane having an output tray and a buffer, from the input to respective buffers and output trays on the transport lanes, but not transporting mailpieces from the input to an output tray on a selected transport lane. The method includes transporting mailpieces from the buffer to the output tray on the selected transport lane during the buffered sort process. The method includes selecting a new selected transport lane of the plurality of transport lanes. The method includes repeating the buffered sort process and the transporting mailpieces from the buffer to the output tray on the selected transport lane.

First claim

What is claimed is:

1. A method performed by a sorter, the method comprising:
receiving a plurality of mailpieces in an input of the sorter;
performing a buffered sort process by transporting the mailpieces along a plurality of transport lanes,
wherein each transport lane has an input, a buffer, and an output tray,
wherein the mailpieces are selectively transported from the input of each transport lane directly to the output tray on the transport lane, or the mailpieces are first transported to the respective buffer and then to the output tray of the transport lane,
wherein the plurality of transport lanes comprise a selected transport lane,
wherein the mailpieces are not transported from the input to the output tray on the selected transport lane, and
wherein during the buffered sort process, the mailpieces are transported from the buffer to the output tray on the selected transport lane;
selecting a new selected transport lane of the plurality of transport lanes; and
repeating the buffered sort process and transporting the mailpieces from the buffer to the output tray on the new selected transport lane.

2. The method of claim 1 , wherein, during each iteration of the buffered sort process, a different lane is selected and the buffer for the selected lane is emptied to the output tray of the selected lane.

3. The method of claim 1 , wherein each mailpiece has an identifier associated with an X-Y destination of that mailpiece, the X-Y destination indicating a position in a set Y of output tray X.

4. The method of claim 3 , further comprising an initial sort process that sorts the mailpieces into a plurality of initial output trays for feeding to the buffered sort process.

5. The method of claim 4 , wherein the selected transport lane is determined according to the formula L sel =T Num −(n*L tot )−1, where

n
=

(

T
Num

-
2

)

L
tot

,

T Num indicates the sequence order that the tray will be fed on a second pass, L sel indicates the selected lane, and L tot refers to the total number of output Lanes on the second pass.

6. The method of claim 1 , further comprising selecting an initial selected transport lane.

7. The method of claim 1 , wherein the buffers are last-in-first-out buffers.

8. A mail sorter, comprising:
at least one sort control unit;
a plurality of transport lanes each having an input tray, an output tray and at least one buffer,
the sort control unit connected to control each of the plurality of transport lanes and the at least one buffer, and to direct mailpieces from an input tray along the transport lanes to the respective output trays and buffers,
wherein the mail sorter is configured to:
receive a plurality of mailpieces at the input tray;
perform a buffered sort process by transporting the mailpieces along a plurality of transport lanes,
wherein each transport lane has an output tray and a buffer,
wherein the mailpieces are selectively transported from the input of each transport lane directly to the output tray on the transport lane, or the mailpieces are first transported to the respective buffer and then to the output trap of the transport lane,
wherein the plurality of transport lanes comprise a selected transport lane,
wherein the mailpieces are not transported from the input try to the output tray on the selected transport lane,
wherein during the buffered sort process, the mailpieces are transported from the buffer to the output tray on the selected transport lane, and
wherein said control unit further selects a new selected transport lane of the plurality of transport lanes, and
repeat the buffered sort process and the transporting mailpieces from the buffer to the output tray on the new selected transport lane.

9. The mail sorter of claim 8 , wherein, during each iteration of the buffered sort process, a different lane is selected and the buffer for the selected lane is emptied to the output tray of the selected lane.

10. The mail sorter of claim 8 , wherein each mailpiece has an identifier associated with an X-Y destination of that mailpiece, the X-Y destination indicating a position in a set Y of output tray X.

11. The mail sorter of claim 10 , further comprising an initial sort process that sorts the mailpieces into a plurality of initial output trays for feeding to the buffered sort process.

12. The mail sorter of claim 11 , wherein the selected transport lane is determined according to the formula L sel =T Num −(n*L tot )−1, where

n
=

(

T
Num

-
2

)

L
tot

,

T Num indicates the sequence order that the tray will be fed on a second pass, L sel indicates the selected lane, and L tot refers to the total number of output Lanes on the second pass.

13. The mail sorter of claim 8 , wherein the sorter is also configured to select an initial selected transport lane.

14. The mail sorter of claim 8 , wherein the buffers are last-in-first-out buffers.

15. A non-transitory computer readable medium having program instructions stored thereon executable by one or more processors to control the operation of a mail sorter, the mail sorter having:
at least one sort control unit; and
a plurality of transport lanes each having an output tray and at least one buffer,
wherein the sort control unit is configured to control each of the plurality of transport lanes and the buffers, and to direct mailpieces from an input tray along the transport lanes to respective output trays and buffers, and
wherein the instructions cause the mail sorter to:
receive a plurality of mailpieces at the input tray;
perform a buffered sort process by transporting the mailpieces along a plurality of transport lanes,
wherein each transport lane has an output tray and a buffer,
wherein the mailpieces are selectively transported from the input of each transport lane directly to the output tray of the transport lane, or the mailpieces are first transported to the respective buffer and then to the output tray of the transport lane,
wherein the plurality of transport lanes comprise a selected transport lane,
wherein the mailpieces are not transported from the input tray to the output tray on the selected transport lane,
wherein during the buffered sort process, the mailpieces are transported from the buffer to the output tray on the selected transport lane, and
wherein said control unit further selects a new selected transport lane of the plurality of transport lanes; and
repeat the buffered sort process and the transporting mailpieces from the buffer to the output tray

Assignees

• Wilson Eric S
• Siemens Industry Inc

Inventors

• Wilson Eric S

Classifications

• B07C3/08 Primary

  using arrangements of conveyors {(transport of sheets B65H; transport in general B65G)} · CPC title