Air filter element and air filter

Patent metadata

Field	Value
Publication number	US-9415337-B2
Application number	US-201414330453-A
Country	US
Kind code	B2
Filing date	Jul 14, 2014
Priority date	Jan 13, 2012
Publication date	Aug 16, 2016
Grant date	Aug 16, 2016

Abstract

Disclosed are an air filter element, a filter housing, and an air filter in which the air filter elements have a high filtering capacity and a long service life by increasing the filter surface of an air filter element taking into account structural requirements for the air filter housing.

First claim

The invention claimed is:

1. An air filter element comprising:
a filter medium including:
an upstream filter medium envelope defining an upstream surface relative to flow through direction, the flow through direction defining an axial direction;
a downstream filter medium envelope defining a downstream surface arranged side of the filter medium relative to the upstream envelope;
and

a support structure arranged on and affixed onto at least one lateral side of the filter medium and extending between the upstream surface to the downstream surface;
wherein the filter medium extends between the upstream surface and the downstream surface;
the filter medium is laterally fastened to the support structure between the upstream surface and downstream surface;
wherein the support structure has a support structure depth in the flow direction that varies across the support structure along an upstream edge or a downstream edge of the support structure, the support structure depth defined as a varying distance from the upstream edge to the downstream edge;
wherein in a plane in which the support structure extends, the support structure has a recessed offset in the form of an indentation or cutout which opens completely through the support structure from an exterior side to an interior side of the support structure, the indentation or cutout starting at the upstream edge or the downstream edge and continuing in the axial direction into an interior region of the support structure.

2. The air filter element according to claim 1 , wherein
the support structure covers the filter medium laterally along the recessed offset.

3. The air filter element according to claim 1 , wherein
the support structure has at least one retaining surface, which absorbs a retaining force in the direction along the plane ( 293 ) in which the support structure extends.

4. The air filter element according to claim 1 , wherein
the support structure has a first retaining surface and
a second retaining surface which absorb a retaining force in the direction along the plane in which the support structure extends and
the recessed offset is embodied between the first retaining surface and second retaining surface of the support structure.

5. The air filter element according to claim 1 , wherein
the support structure has a third retaining surface, which is situated in the recessed offset and which absorbs a retaining force in the direction along the plane in which the support structure extends.

6. The air filter element according to claim 1 , wherein
the upstream or downstream surface of the filter medium that is associated with the recessed offset extends into a region lateral to the recessed offset.

7. The air filter element according to claim 1 , wherein
the upstream or downstream surface of the filter medium that is associated with the recessed offset has a one-dimensional concave or convex form in at least some sections and
the curvature of the concave or convex form corresponds in at least some sections to that of at least a part of the recessed offset.

8. The air filter element according to claim 1 , wherein
the filter medium is a filter medium composed of folds;
the folds each have a first fold leaf and second fold leaf, which respectively adjoin each other with a fold leaf edge at a fold edge and the first fold leaves of adjacent folds are oriented essentially parallel to each other;
the first and second fold leaves extend between the upstream surface and downstream surface; and

wherein the support structure supports the fold leaves laterally at the fold leaf edges that do not adjoin fold leaf edges of respectively adjacent filter leaves.

9. The air filter element according to claim 8 , wherein
the fold leaves are laterally embedded in the support structure at the fold leaf edges that do not adjoin fold leaf edges of respectively adjacent filter leaves.

10. The air filter element according to claim 8 , wherein
the upstream or downstream surface associated with the recessed offset has a shape that corresponds to at least a part of the recessed offset of the support structure in that a plurality of folds with varying fold depths are provided.

11. The air filter element according to claim 10 , wherein
at least part of the plurality of folds with varying fold depths are produced from a continuous filter medium web.

12. The air filter element according to claim 8 , wherein
adjacent fold leaves are reciprocally stabilized by means of at least one spacer device, which extends parallel to the fold leaf edges that do not adjoin fold leaf edges of respectively adjacent filter leaves.

13. An air filter with an air filter housing and an air filter element according to claim 1 , wherein
the air filter housing has a first air flow opening and an air filter element receptacle;
the air filter element receptacle has a retaining surface recess; and
the retaining surface recess is in contact with at least a region of the support structure in a manner that transmits a retaining force.

14. The air filter according to claim 13 , wherein
the retaining surface recess engages with at least one retaining surface on the support structure with at least one of the first, second, and third retaining surfaces on the support structure, in such a way that the engagement absorbs a retaining force in the direction along the plane in which the flat support structure extends.

15. The air filter according to claim 13 , wherein
the air flow opening of the air filter housing at least partially feeds into the recessed offset of the support structure.

16. The air filter according to claim 13 , wherein
the air filter housing has a protrusion and
the recessed offset engages in a position-establishing fashion with the protrusion in the air filter housing.

17. The air filter according to claim 13 , wherein
the air filter has a functional component that protrudes into the recessed offset.

Assignees

• Mann & Hummel Gmbh

Inventors

• Hasenfratz Robert
• Rieger Mario
• Menssen Joerg
• Harenbrock Michael
• Nguyen Duc Cuong
• Neef Pascal
• Blossey Werner
• Roesgen André
• Jessberger Thomas
• Madeira Pedro Miguel Pereira
• Heim Michael
• Schmid Mike
• Schmid Martin
• Mbadinga-Mouanda Gelase
• Weber Andreas
• Thalmann Christian

Classifications

• B01D46/522 Primary

  with specific folds, e.g. having different lengths · CPC title

• B01D46/527

  in wound arrangement · CPC title

• B01D46/0005 Primary

  Mounting of filtering elements within casings, housings or frames (B01D46/2422 takes precedence) · CPC title

• B01D46/526

  in stacked arrangement · CPC title

• B01D46/523

  with means for maintaining spacing between the pleats or folds · CPC title