Cooling apparatus with dynamic load adjustment

Patent metadata

Field	Value
Publication number	US-9414526-B2
Application number	US-201314082560-A
Country	US
Kind code	B2
Filing date	Nov 18, 2013
Priority date	Nov 18, 2013
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

A cooling apparatus is disclosed, which may include multiple heat producing units. The cooling apparatus may also have a thermal interface material (TIM) to facilitate heat transfer away from the heat producing units. The cooling apparatus may also have multiple heat sink columns located above, and designed to conduct heat away from, corresponding heat producing units, through thermally conductive contact with corresponding portions of the TIM layer. The cooling apparatus may also have a load plate located above the heat sink columns, designed to hold the heat sink columns in a relatively fixed position above the heat producing units. The TIM layer may have an initial compressed state between the heat sink columns and the corresponding heat producing units. Each of the heat sink columns may be designed so that, in operation, the corresponding portion of the TIM layer may have a further compressed state.

First claim

What is claimed is:

1. A cooling apparatus comprising:
a plurality of heat producing units, each having a top surface;
a first thermal interface material (TIM) layer, having:
a top surface; and
a bottom surface adjacent to, and in thermally conductive contact with, the top surfaces of the heat producing units, to facilitate heat transfer away from the heat producing units;

a plurality of heat sink columns, each having:
a coefficient of thermal expansion;
a top surface; and
a bottom surface located above a corresponding heat producing unit that is above and in thermally conductive contact with, the top surface of a corresponding portion of the first TIM layer, each heat sink column configured to conduct heat away from the corresponding portion of the first TIM layer, the coefficient of thermal expansion for at least one of the heat sink columns being different from at least one other of the heat sink columns; and
a load plate located above the top surfaces of the heat sink columns and configured to, in a latched state, hold the top surfaces of the heat sink columns in a relatively fixed position above the heat producing units, wherein:

the first TIM layer has an initial compressed state between the heat sink columns and the corresponding heat producing units while the heat sink columns are at an ambient temperature;
each of the plurality of heat sink columns has an unexpanded height at the ambient temperature that causes the corresponding portion of the first TIM layer to have a first thickness in the initial compressed state, and an expanded height at an operating temperature that causes the corresponding portion of the first TIM layer to have a second thickness in a further compressed state; and
at least one of the heat sink columns is configured so that a difference between the expanded height and the unexpanded height is between 10% and 30% of the first thickness.

2. The cooling apparatus of claim 1 , further comprising a second TIM layer and a lid, the lid being located on, and in thermally conductive contact with, the top surface of the first TIM layer, and the second TIM layer located between, and in thermally conductive contact with the lid and the bottom surface of the heat sink columns.

3. The cooling apparatus of claim 1 , further comprising a heat pipe attached to, and in thermally conductive contact with, a heat sink column of the plurality of heat sink columns and configured to remove heat from the heat sink column.

4. The cooling apparatus of claim 3 , wherein the heat pipe is attached to, and in thermally conductive contact with, the heat sink column by a soldered connection.

5. The cooling apparatus of claim 1 , wherein the further compressed state of the first TIM layer results in a thermal path between at least one heat producing unit and a respective heat sink column that is shorter than a corresponding thermal path in the initial compressed state.

6. The cooling apparatus of claim 5 , wherein the thermal path results in a thermal resistance between the at least one heat producing unit and the respective heat sink column that is less than a corresponding thermal resistance in the initial compressed state.

7. The cooling apparatus of claim 1 , wherein the heat producing units are integrated circuit chips mounted on a surface of an electronic module.

8. The cooling apparatus of claim 1 , wherein the heat producing units are regions of an integrated circuit chip.

9. The cooling apparatus of claim 1 , wherein a distance between a first top surface of a first heat sink column and a first bottom surface of the first heat sink column is different than a distance between a second top surface of a second heat sink column and a second bottom surface of the second heat sink column.

10. The cooling apparatus of claim 1 , wherein a first heat sink column is configured to thermally expand independently from a second heat sink column.

11. The cooling apparatus of claim 1 , wherein the load plate is configured, in a latched state, to maintain coplanarity of the top surfaces of each heat sink column of the plurality of heat sink columns.

12. The cooling apparatus of claim 1 , wherein a heat sink column includes at least one thermally conductive material of a group consisting of: aluminum, aluminum alloys, copper, graphite, and carbon nanotube composites.

13. A cooling apparatus for use with a plurality of heat producing units each having a top surface, and a first thermal interface material (TIM) layer having a top surface and a bottom surface adjacent to the top surfaces of the heat producing units, and configured to facilitate heat transfer away from the heat producing units, the cooling apparatus comprising:
a plurality of heat sink columns, each column having a coefficient of thermal expansion, a top surface, and a bottom surface located above a corresponding heat producing unit and above the top surface of the first TIM layer, the coefficient of thermal expansion for at least one of the heat sink columns being different from at least one other of the heat sink columns, each heat sink column configured to:
conduct heat away from the first TIM layer;
increase a respective force on the top surface of the corresponding heat producing unit as a result of thermal expansion of a corresponding heat sink column from an unexpanded height to an expanded height;

a load plate located above the top surfaces of the heat sink columns and configured to, in a latched state:
provide at least a portion of the respective force on the top surface of each heat sink column, in a direction normal to the top surface of the column, to compress the first TIM layer between the heat sink column and the corresponding heat producing unit into an initial compressed state having a first thickness while the heat sink column is at the unexpanded height, and into a further compressed state having a second thickness while the heat sink column is at the expanded height,
wherein at least one of the heat sink columns is configured so that a difference between the expanded height and the unexpanded height is between 10% and 30% of the first thickness.

14. The cooling apparatus of claim 13 , further comprising a second TIM layer and a lid, the lid being located on the top surface of the first TIM layer, and the second TIM layer being located between the lid and the bottom surface of the heat sink columns.

15. The cooling apparatus of claim 13 , further comprising a heat pipe attached to, and configured to remove heat from, at least one of the heat sink columns.

16. The cooling apparatus of claim 15 , wherein the heat pipe is attached to at least one of the heat sink columns by a soldered connection.

17. The cooling apparatus of claim 13 , wherein compression of the first TIM layer results in a shorter thermal path between at least one heat producing unit and a respective heat sink column.

18. The cooling apparatus of claim 17 , wherein the shorter thermal path results in decreased thermal resistance between the at least one heat producing unit and a respective heat sink column.

Assignees

• Globalfoundries Inc

Inventors

• Mann Phillip V
• O'Connell Kevin M
• Sinha Arvind K

Classifications

• H10W40/73

  for cooling by change of state · CPC title

• H10W40/70

  Fillings or auxiliary members in containers or in encapsulations for thermal protection or control · CPC title

• H10W40/641

  Snap-on arrangements, e.g. clips · CPC title

• H10W40/611 Primary

  Bolts or screws · CPC title

• H10W40/77

  Auxiliary members characterised by their shape · CPC title