Stator for an electric motor

Patent metadata

Field	Value
Publication number	US-9413202-B2
Application number	US-201013322780-A
Country	US
Kind code	B2
Filing date	May 28, 2010
Priority date	May 29, 2009
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

The invention relates to a stator for an electric motor having a base body composed of stator laminates which are axially in layers with respect to a motor axis and having a number of frame-like coil formers which are fitted with stator windings, with the coil cross-sectional surfaces of said frame-like coil formers essentially being directed at the motor axis. It is proposed that in order to fit them, the coil formers can first of all be placed obliquely with respect to a final position on coil former holders of the base body and can then be aligned in the final position, and in that the arrangement is designed such that the alignment involves axial bracing of the stator laminates.

First claim

The invention claimed is:

1. A stator for an electric motor comprising:
a base body composed of stator laminates which are axially in layers with respect to a motor axis; and
a number of frame-like coil formers which are fitted with stator windings, with the coil cross-sectional surfaces essentially being directed at the motor axis;
wherein the coil formers are configured to be first placed obliquely with respect to a final position on coil former holders of the base body and then aligned in the final position;
wherein the arrangement is designed such that the alignment involves axial bracing of the stator laminates;
wherein each coil former comprises axially opposite frame internal faces; and
wherein at least one of the internal faces comprises a rolling member shaped to enable rolling of the coil former on a coil former holder during alignment on the base body.

2. The stator according to claim 1 , wherein the coil former holders additionally project from the base body, essentially in the form of a star with respect to the motor axis.

3. The stator according to claim 1 , wherein, when the coil formers are first fitted, the coil cross-sectional surfaces are each inclined with respect to the motor axis, and/or, in the final position, the coil cross-sectional surfaces run essentially parallel to the motor axis.

4. The stator according to claim 1 , wherein, when the coil formers are first fitted, the axially opposite frame internal faces of each of the coil formers engage essentially in an interlocking manner with the coil former holders.

5. The stator according to claim 1 , wherein the coil formers are elongated and, in the final position, extend parallel to the motor axis.

6. The stator according to claim 1 , wherein the rolling member comprises a pivoting stud over which the coil formers roll during alignment on the base body and wherein the coil formers are configured such that alignment of each coil former involves a pivoting movement about a corresponding pivoting axis aligned essentially at right angles to the motor axis.

7. The stator according to claim 6 , wherein the rolling of the coil formers on the respective coil former holder over the pivoting stud leads to axial lifting of the frame internal face having the pivoting stud, in addition with respect to the base body, and therefore to bracing of the stator laminates.

8. The stator according to claim 6 , wherein an alignment force, which is applied for alignment to a frame section which is remote from the pivoting axis, causes a resultant clamping force, which acts on the base body from the frame section which is remote from the pivoting axis.

9. The stator according to claim 8 , wherein, with respect to the pivoting axis, a lever arm which is associated with the alignment force is greater than a lever arm which is associated with the clamping force.

10. The stator according to claim 6 , wherein the frame internal face which is axially opposite the pivoting stud has a clamping stud, and the pivoting stud and the clamping stud are arranged radially offset with respect to one another, with respect to the motor axis.

11. The stator according to claim 1 , wherein the alignment involves plastic and/or elastic deformation of the base body and/or of the respective coil former.

12. The stator according to claim 1 , wherein the coil formers are flexible.

13. An electric motor comprising a stator, the stator comprising
a base body composed of stator laminates which are axially in layers with respect to the motor axis, and
a number of frame-like coil formers which are fitted with stator windings, with the coil cross-sectional surfaces being directed essentially at the motor axis;
wherein, in order to fit them, the coil formers are configured to first be placed obliquely with respect to a final position on coil former holders of the base body and then aligned in the final position;
wherein the arrangement is designed such that the alignment involves axial bracing of the stator laminates;
wherein each coil former comprises axially opposite frame internal faces; and
wherein at least one of the internal faces comprises a rolling member shaped to enable rolling of the coil former on a coil former holder during alignment on the base body.

14. A method for production of a stator for an electric motor, the method comprising:
providing a stator for an electric motor, the stator having a base body composed of stator laminates which are axially in layers with respect to a motor axis and having a number of frame-like coil formers which are fitted with stator windings, with the coil cross-sectional surfaces of the stator windings essentially being directed at the motor axis;
placing the coil formers obliquely with respect to a final position on coil former holders of the base body; and
aligning the coil formers in the final position, the alignment comprising axial bracing of the stator laminates, and rolling the coil former on to the coil former holder;
wherein each coil former comprises axially opposite frame internal faces; and
wherein at least one of the internal faces comprises a rolling member shaped to enable rolling of the coil former on a coil former holder during alignment on the base body.

15. The stator according to claim 5 , wherein the coil former holders are essentially cuboid.

16. The stator according to claim 6 , wherein the pivoting stud determines the position of the pivoting axis for the pivoting movement during alignment.

17. The stator according to claim 16 , wherein the pivoting stud is arranged on the radially outer area of the respective frame internal face with respect to the motor axis.

18. The stator according to claim 9 , wherein the lever arm associated with the alignment force is greater than the lever arm associated with the clamping force by a factor that is greater than 2.

19. The stator according to claim 1 , wherein at least one of the internal faces is inclined.

20. The stator according to claim 19 , wherein both of the internal faces are inclined.

21. The stator according to claim 19 , wherein one of the internal faces is inclined toward the motor axis and one of the internal faces is inclined away from the motor axis.

Assignees

• Zaps Klaus
• Hauck Peter
• Brose Fahrzeugteile

Inventors

• Zaps Klaus
• Hauck Peter

Classifications

• Y10T29/49009

  Dynamoelectric machine · CPC title

• H02K3/522 Primary

  for generally annular cores with salient poles · CPC title

• H02K15/066

  inserted perpendicularly to the axis of the slots or inter-polar channels · CPC title

• H02K1/18 Primary

  Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures · CPC title

• H02K15/06

  Embedding prefabricated windings in the machines · CPC title