Manufacturing method of molded-forming power inductor
US-2024412920-A1 · Dec 12, 2024 · US
US9412510B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9412510-B2 |
| Application number | US-201414527325-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 29, 2014 |
| Priority date | Dec 12, 2013 |
| Publication date | Aug 9, 2016 |
| Grant date | Aug 9, 2016 |
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The present application discloses a three-phase reactor, including: an upper yoke and a lower yoke, the upper yoke and the lower yoke containing a first material; and at least three first core columns, the first core columns containing a second material, and the both ends of each of the first core columns being connected with the upper yoke and the lower yoke, respectively, wherein, the relative permeability of the first material is greater than that of the second material, and at least one air gap is positioned in each of the first core columns. In the three-phase reactor proposed by the present disclosure, the yokes are made of a material different from that of the core columns, and air gaps are positioned in the core columns, so that the eddy current losses may be reduced significantly and the requirement for the use of high power may be satisfied.
Opening claim text (preview).
What is claimed is: 1. A three-phase reactor, comprising: an upper yoke and a lower yoke, the upper yoke and the lower yoke containing a first material; and at least three first core columns, the first core columns containing a second material, and both ends of each of the first core columns being connected with the upper yoke and the lower yoke, respectively, wherein the relative permeability of the first material is greater than that of the second material, and at least one air gap is positioned in each of the first core columns; and no air gap is positioned at interfaces between the first core columns and the upper yoke or interfaces between the first core columns and the lower yoke; and windings wound around the first core columns, wherein a minimum distance from the windings to the first core column is 3-5 times of a thickness of the air gap. 2. The three-phase reactor according to claim 1 , wherein the relative permeability of the first material is larger than 10 times of the relative permeability of the second material. 3. The three-phase reactor according to claim 1 , wherein the first material is one material selected from the group of Fe-based amorphous, Fe-based nanocrystalline, permalloy and silicon steel sheet. 4. The three-phase reactor according to claim 1 , wherein the initial relative permeability of the second material is greater than or equal to 40. 5. The three-phase reactor according to claim 1 , wherein the second material is an alloy powder core, which is one selected from the group of a Fe-based amorphous powder core, a Co-based amorphous powder core, a Fe-based nanocrystalline powder core, a Co-based nanocrystalline powder core, a Fe—Si powder core, a Fe—Si—Al powder core and a Fe—Ni powder core. 6. The three-phase reactor according to claim 1 , wherein the windings are copper foils, aluminum foils, copper wires or aluminum wires.
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