Resolver device, motor control device, and motor control method

Patent metadata

Field	Value
Publication number	US-9410792-B2
Application number	US-201214376935-A
Country	US
Kind code	B2
Filing date	Apr 12, 2012
Priority date	Apr 12, 2012
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

A resolver device ( 14 ) includes: a microcomputer ( 1 ) for outputting a control signal for driving a motor ( 4 ) to a drive circuit ( 3 ); a sensor section ( 5 ) (resolver) for outputting detection values (a sine signal and a cosine signal) in accordance with a rotation angle of the motor ( 4 ); and a signal circuit ( 13 ) provided between the microcomputer ( 1 ) and the sensor section ( 5 ). The microcomputer ( 1 ) determines an abnormality when the detection values of the sensor section ( 5 ) are out of a first normal range and then determines return of the sensor section ( 5 ) to normal when the detection value is present within a second normal range and in a plurality of regions obtained by dividing the first normal range.

First claim

The invention claimed is:

1. A resolver device, comprising:
a resolver to output at least one of a sine signal and a cosine signal in accordance with a rotation angle of a rotating body as a detection value;
an abnormality detector to determine that an abnormality occurs in the resolver in response to the detection value falling out of a predetermined first normal range;
a region divider to divide the predetermined first normal range into a plurality of regions;
a region determination section comprising a counter to:
determine whether or not the detection value falls within a predetermined second normal range when an abnormality flag is turned on in response to the abnormality detector determining that the abnormality occurs;
determine a region of the plurality of regions within which the detection value falls in response to the detection value falls within the second normal range;
count, for each of the plurality of regions, a number of times that the detection value is present in each of the plurality of regions; and
determine that the resolver is normal when the detection value is present in a predetermined number of the plurality of regions and the counted number of times is equal to or greater than a predetermined value; and

a return determination section that determines to return the resolver to normal operation when the region determination section determines that the resolver is normal after the abnormality detector determines that the resolver is abnormal.

2. The resolver device according to claim 1 , wherein the counted number of times is reset when the detection value is determined as being out of the predetermined second normal range.

3. The resolver device according to claim 1 , further comprising a rotation angular velocity detector to detect a rotation angular velocity of the rotating body,
wherein, when the rotation angular velocity detected by the rotation angular velocity detector is equal to or greater than a predetermined value, the return determination section is prohibited from determining to return the resolver to the normal operation or the region determination section is prohibited from determining the resolver as normal.

4. The resolver device according to claim 1 , wherein:
the predetermined first normal range has a predetermined upper limit value and a predetermined lower limit value which are preset for the detection value; and
the region divider divides the predetermined first normal range defined by the predetermined upper limit value and the predetermined lower limit value into a plurality of regions.

5. The resolver device according to claim 4 , wherein the region divider divides the predetermined first normal range by split lines which are preset respectively for the sine signal and the cosine signal.

6. The resolver device according to claim 4 , wherein the region divider divides the predetermined first normal range by a split line which is preset at least for the sine signal.

7. The resolver device according to claim 4 , wherein the region divider divides the predetermined first normal range by a split line which is preset at least for the cosine signal.

8. The resolver device according to claim 1 , wherein:
the predetermined second normal range has an upper limit value and a lower limit value; and
at least one of the predetermined upper limit value and the predetermined lower limit value of the predetermined first normal range is different from the upper limit value and the lower limit value of the predetermined second normal range.

9. A motor control device, comprising:
the resolver device according to claim 1 ; and
a motor as the rotating body,
wherein rotation of an output shaft of the motor is detected by the resolver device to control the motor.

10. A motor control method, comprising:
inputting a sine signal and/or a cosine signal, which is output from a resolver in accordance with a rotation angle of a motor, as a detection value of the motor;
determining that an abnormality occurs in the resolver in response to the detection value falling out of a predetermined first normal range;
dividing the predetermined first normal range into a plurality of regions;
determining whether or not the detection value falls within a predetermined second normal range when an abnormality flag is turned on in response to the abnormality detector determining that the abnormality occurs;
determining a region of the plurality of regions within which the detection value falls in response to the detection value falls within the second normal range;
counting, for each of the plurality of regions, a number of times that the detection value is present in each of the plurality of regions; and
determining that the resolver is normal when the detection value is present in a predetermined number of the plurality of regions and the counted number of times is equal to or greater than a predetermined value; and
determining to return the resolver to normal operation when the resolver is determined as normal after the resolver is determined as abnormal.

Assignees

• Yamamoto Takayuki
• Wada Shunichi
• Ikemoto Katsuya
• Fujimoto Chiaki
• Mitsubishi Electric Corp

Inventors

• Yamamoto Takayuki
• Wada Shunichi
• Ikemoto Katsuya
• Fujimoto Chiaki

Classifications

• G01B7/30 Primary

  for measuring angles or tapers; for testing the alignment of axes · CPC title

• G01D5/2046 Primary

  by a movable ferromagnetic element, e.g. a core · CPC title

• G01D3/08

  with provision for safeguarding the apparatus, e.g. against abnormal operation, against breakdown · CPC title

• H02P6/34

  Modelling or simulation for control purposes · CPC title