Exhaust system of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9410460-B2
Application number	US-201414299368-A
Country	US
Kind code	B2
Filing date	Jun 9, 2014
Priority date	Jun 10, 2013
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

An exhaust system ( 1 ) of an internal combustion engine includes an oxidation catalytic converter ( 2 ), a particle filter ( 3 ), an injector ( 4 ) for injecting a reducing agent, a static mixer-evaporator ( 5 ), an SCR catalytic converter ( 6 ) and a housing ( 8 ). The oxidation catalytic converter is upstream of the particle filter and upstream of the SCR catalytic converter. The injector is upstream of the mixer-evaporator and the mixer-evaporator is upstream of the SCR catalytic converter. The housing has a centrally inner channel ( 9 ), a ring channel ( 10 ) concentrically around the inner channel, an eccentrically outer channel ( 11 ), a first deflecting chamber ( 12 ) connecting the outer channel with the ring channel and a second deflecting chamber ( 13 ) connecting the inner channel with the ring channel. The mixer-evaporator is in the inner channel and the oxidation catalytic converter or particle filter or SCR catalytic converter is ring-shaped and in the ring channel.

First claim

What is claimed is:

1. An exhaust system of an internal combustion engine, the exhaust system comprising:
an oxidation catalytic converter;
a particle filter;
an injector for injecting a reducing agent;
a static mixer-evaporator;
a selective catalytic reduction catalytic converter;
a housing comprising a centrally arranged inner channel, a ring channel arranged concentrically around the inner channel, an eccentrically arranged outer channel, a first deflecting chamber connecting the outer channel with the ring channel, and a second deflecting chamber connecting the inner channel with the ring channel, to form an exhaust gas flow path, said outer channel being parallel to said inner channel, wherein:
the oxidation catalytic converter is arranged upstream of the particle filter and upstream of the SCR catalytic converter, with respect to the exhaust gas flow path;
the injector is arranged upstream of the mixer-evaporator and the mixer-evaporator is arranged upstream of the SCR catalytic converter, with respect to the exhaust gas flow path;
the mixer-evaporator is arranged in the inner channel;
the particle filter and the SCR catalytic converter are arranged in the inner channel, the particle filter and the SCR catalytic converter being downstream of the mixer-evaporator with respect to the exhaust gas flow path; and
the oxidation catalytic converter is of a ring-shaped design and is arranged in the ring channel.

2. An exhaust system in accordance with claim 1 , wherein:
a housing inlet is formed at the outer channel;
an outer portion of said housing is located between said outer channel and said ring channel; and
the injector is arranged coaxially to the inner channel at the second deflecting chamber.

3. An exhaust system in accordance with claim 2 , wherein:
said outer channel comprises an outer channel inlet and an outer channel outlet, said outer channel inlet and said outer channel outlet being parallel to said inner channel; and
the injector injects the reducing agent into the second deflecting chamber.

4. An exhaust system in accordance with claim 1 , wherein the injector injects the reducing agent between the oxidation catalytic converter and the particle filter in terms of flow.

5. An exhaust system in accordance with claim 1 , wherein a flow deflection by up to 180° takes place in the first deflecting chamber.

6. An exhaust system in accordance with claim 1 , wherein a flow deflection by up to 180° takes place in the second deflecting chamber.

7. An exhaust system in accordance with claim 1 , wherein a housing inlet and a housing outlet define parallel directions of flow.

8. An exhaust system in accordance with claim 1 , wherein:
the ring channel extends radially between an inner pipe and a pot, into which the inner pipe protrudes;
the inner channel extends in the inner pipe; and
the outer channel extends in an outer pipe, which is arranged outside the pot.

9. An exhaust system in accordance with claim 8 , wherein:
the first deflecting chamber is arranged in a pot cover, which connects the pot with the outer pipe; and
the second deflecting chamber is arranged within the pot in the area of a pot bottom.

10. An exhaust system of an internal combustion engine, the exhaust system comprising:
a housing comprising a centrally arranged inner channel, a ring channel arranged concentrically around the inner channel, an eccentrically arranged outer channel, a first deflecting chamber connecting the outer channel with the ring channel, and a second deflecting chamber connecting the inner channel with the ring channel, the housing having a housing inlet and a housing outlet, the channels and deflecting chambers forming an exhaust gas flow path from the upstream housing inlet to the downstream housing outlet;
an injector for injecting a reducing agent;
a static mixer-evaporator arranged in the inner channel;
a selective catalytic reduction (SCR) catalytic converter, the injector being arranged upstream of the mixer-evaporator and the mixer-evaporator being arranged upstream of the SCR catalytic converter;
an oxidation catalytic converter; and
a particle filter, the oxidation catalytic converter being arranged upstream of the particle filter and upstream of the SCR catalytic converter and the oxidation catalytic converter having a ring-shaped design and being arranged in the ring channel, the particle filter and the SCR catalytic converter being arranged downstream of the mixer-evaporator, in the inner channel.

11. An exhaust system in accordance with claim 10 , wherein:
the housing inlet is formed at the outer channel;
a portion of said housing is located between said outer channel and said ring channel, said portion of said housing comprising an outer surface of said housing; and
the injector is arranged coaxially to the inner channel at the second deflecting chamber.

12. An exhaust system of an internal combustion engine, the exhaust system comprising:
an oxidation catalytic converter;
a particle filter;
an injector for injecting a reducing agent;
a static mixer-evaporator;
a selective catalytic reduction catalytic converter;
a housing comprising a centrally arranged inner channel, a ring channel arranged concentrically around the inner channel, an eccentrically arranged outer channel, a first deflecting chamber connecting the outer channel with the ring channel, and a second deflecting chamber connecting the inner channel with the ring channel, to form an exhaust gas flow path, wherein:
the oxidation catalytic converter is arranged upstream of the particle filter and upstream of the SCR catalytic converter, with respect to the exhaust gas flow path;
the injector is arranged upstream of the mixer-evaporator and the mixer-evaporator is arranged upstream of the SCR catalytic converter, with respect to the exhaust gas flow path;
the mixer-evaporator is arranged in the inner channel;
the oxidation catalytic converter is of a ring-shaped design and is arranged in the ring channel; and
the particle filter and the SCR catalytic converter are arranged downstream of the mixer-evaporator with respect to the exhaust gas flow path, in the inner channel.

Assignees

• Eberspächer Exhaust Tech Gmbh & Co Kg

Inventors

• Hackländer Felix

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N3/28

  Construction of catalytic reactors · CPC title

• F01N13/0097

  the purifying devices are arranged in a single housing · CPC title

• F01N2240/20

  a flow director or deflector · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title