Process and system for recovery of thermal energy from a steam dryer

Patent metadata

Field	Value
Publication number	US-9410450-B2
Application number	US-201214005723-A
Country	US
Kind code	B2
Filing date	Mar 21, 2012
Priority date	Mar 21, 2011
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

The invention concerns a method for the recovery of thermal energy from a steam dryer 2 with a closed circulation 2.1 that produces excess steam SS characterized in that the excess steam SS is condensed to an unclean condensate UC in a steam regeneration unit 3 and in that thermal energy in the unclean condensate UC is recovered by being transferred to a district heating medium HW in a heat exchanger 4 for district heating. The invention concerns also a system for the recovery of thermal energy from a steam dryer 2 with a closed circulation 2.1.

First claim

The invention claimed is:

1. A method for the recovery of thermal energy from a steam dryer with a closed circulation that produces excess steam, comprising:
condensing excess steam to an unclean condensate in a steam regeneration unit, wherein the thermal energy in the unclean condensate is recovered by being transferred to a district heating medium in a first heat exchanger for district heating, wherein the thermal energy in the unclean condensate from the steam regeneration unit is recovered in a steam power process, and wherein the thermal energy in the unclean condensate is transferred to a steam turbine condensate in a second heat exchanger for heat recovery, whereby the steam turbine condensate from a low-pressure condenser is heated.

2. The method according to claim 1 , wherein the recovery of thermal energy from the steam regeneration unit takes place in a series, such that thermal energy in the unclean condensate is first transferred to the district heating medium in a heat exchanger for district heating and the thermal energy in the unclean condensate is subsequently transferred to the steam turbine condensate in a heat exchanger for heat recovery, and wherein the heat exchanger for district heating and the heat exchanger for heat recovery are fed in series with unclean condensate from the steam regeneration unit.

3. The method according to claim 1 , wherein the recovery of the thermal energy takes place in parallel, such that thermal energy in the unclean condensate from the steam regeneration unit is transferred to the district heating medium in the heat exchanger for district heating and to the steam turbine condensate in the heat exchanger for heat recovery, and wherein the heat exchanger for district heating and the heat exchanger for heat recovery are fed in parallel with unclean condensate from the steam regeneration unit.

4. The method according to claim 1 , wherein the steam turbine condensate is led from the heat exchanger for heat recovery to a combined low-pressure preheater and district heating condenser and, wherein the district heating medium from a district heating return line is led to the combined low-pressure preheater and district heating condenser, such that thermal energy from steam withdrawn from a steam turbine withdrawal point is transferred both to the steam turbine condensate and to the district heating medium in the combined low-pressure preheater and district heating condenser.

5. The method according to claim 1 , wherein the steam dryer works at a pressure that exceeds atmospheric pressure.

6. The method according to claim 1 , wherein the steam dryer works at a pressure that lies below atmospheric pressure.

7. The method according to claim 1 , further comprising drying organic material in the steam dryer.

8. The method according to claim 1 , further comprising drying a wood-based bulk material or a peat-based bulk material in the steam dryer.

9. The method according to claim 1 , further comprising drying sewage sludge in the steam dryer.

10. A system for the recovery of thermal energy from a steam dryer with a closed circulation that produces excess steam, wherein the system comprises a steam regeneration unit connected to the steam dryer for the condensation of excess steam to an unclean condensate, wherein a heat exchanger for district heating is connected to the steam regeneration unit and to a district heating system, wherein thermal energy is transferred from the unclean condensate to a district heating medium in the heat exchanger for district heating, wherein a heat exchanger for heat recovery is connected to the steam regeneration unit in order to receive unclean condensate from the steam regeneration unit, and wherein the heat exchanger for heat recovery is connected also to a low-pressure condenser in a steam power process in order to receive a steam turbine condensate from the low-pressure condenser such that thermal energy from the unclean condensate is transferred to the steam turbine condensate in the heat exchanger for heat recovery.

11. The system according to claim 10 , wherein the heat exchanger for district heating and the heat exchanger for heat recovery are connected in series to the steam regeneration unit, wherein the unclean condensate from the steam regeneration unit is first led to the heat exchanger for district heating such that thermal energy in the unclean condensate is first transferred to the district heating medium, and wherein the unclean condensate is subsequently led from the heat exchanger for district heating to the heat exchanger for heat recovery such that thermal energy from the unclean condensate is transferred to the steam turbine condensate in the heat exchanger for heat recovery.

12. The system according to claim 10 , wherein the heat exchanger for district heating and the heat exchanger for heat recovery are connected in parallel to the steam regeneration unit, wherein the unclean condensate from the steam regeneration unit is led in parallel to the heat exchanger for district heating and the heat exchanger for heat recovery such that thermal energy in the unclean condensate is transferred to the district heating medium in the heat exchanger for district heating and to the steam turbine condensate in the heat exchanger for heat recovery.

13. The system according to claim 10 , further comprising a steam cycle, wherein the steam cycle has at least a first low-pressure preheating step comprising the heat exchanger for heat recovery and a second low-pressure preheating step comprising the combined low-pressure preheater and district heating condenser for preheating the steam turbine condensate.

14. The system according to claim 10 , wherein the combined low-pressure preheater and district heating condenser is connected to the heat exchanger for heat recovery, wherein the combined low-pressure preheater and district heating condenser comprises a means for direct heat exchange and a means for indirect heat exchange, wherein a district heating return line and a steam turbine withdrawal point are connected to the combined low-pressure preheater and district heating condenser, such that thermal energy from steam withdrawn from the steam turbine withdrawal point is transferred directly by direct heat exchange to the steam turbine condensate and through indirect heat exchange to the district heating medium.

15. The system according to claim 10 , further comprising a steam reformer that has a means for the recovery of thermal energy from excess steam through the generation of clean steam, and a means for supplying the clean steam to a steam turbine, which produces electricity.

Assignees

• Näslund Bengt-Olof
• Outotec Finland Oy

Inventors

• Näslund Bengt-Olof

Classifications

• F01K17/02 Primary

  for heating purposes, e.g. industrial, domestic (F01K17/06 takes precedence; domestic- or space-heating systems, e.g. central-heating systems, in general F24D1/00, F24D3/00, F24D9/00) · CPC title

• F24D10/00 Primary

  District heating systems · CPC title

• Y02E20/14

  Combined heat and power generation [CHP] · CPC title

• Y02P70/40

  Cross-Sectional Technologies · mapped topic

• F26B3/06

  the gas or vapour flowing through the materials or objects to be dried (F26B3/14 takes precedence) · CPC title