Sewing machine

Patent metadata

Field	Value
Publication number	US-9410274-B2
Application number	US-201514619480-A
Country	US
Kind code	B2
Filing date	Feb 11, 2015
Priority date	Feb 19, 2014
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

A sewing machine includes a detection unit configured to detect a moving direction of an object when the object placed on a sewing machine bed is moved in any direction, a cutting needle having a distal end formed with a blade edge and configured to form a cut in the object, an up-down drive mechanism configured to reciprocate the needle in an up-down direction, a rotational drive mechanism configured to rotate the needle about a rotation axis line of the needle, and a control device configured to control the up-down drive mechanism and the rotational drive mechanism based on a result of detection by the detection unit so that an orientation of the blade edge is changed according to the moving direction of the object and the needle is reciprocated to form the cut in the object with the blade edge being in the changed orientation.

First claim

We claim:

1. A sewing machine comprising:
a detection unit configured to detect a moving direction of an object to be processed when the object placed on a sewing machine bed is moved in any direction;
a cutting needle having a distal end formed with a blade edge and configured to form a cut in the object;
an up-down drive mechanism configured to reciprocate the cutting needle in an up-down direction;
a rotational drive mechanism configured to rotate the cutting needle about a rotation axis line of the cutting needle; and
a control device configured to control the up-down drive mechanism and the rotational drive mechanism based on a result of detection by the detection unit so that an orientation of the blade edge is changed according to the moving direction of the object and the cutting needle is reciprocated to form the cut in the object with the blade edge being in the changed orientation.

2. A sewing machine comprising:
a detection unit configured to detect a moving direction and a movement amount of an object to be processed when the object placed on a sewing machine bed is moved in any direction;
a cutting needle having a distal end formed with a blade edge and configured to form a cut in the object;
an up-down drive mechanism configured to reciprocate the cutting needle in an up-down direction;
a rotational drive mechanism configured to rotate the cutting needle about a rotation axis line of the cutting needle;
a first pitch setting unit configured to set a pitch length to a first pitch length, said pitch length being an interval between cuts formed in the object by an up-down movement of the cutting needle; and
a control device configured to control the up-down drive mechanism and the rotational drive mechanism based on a result of detection by the detection unit so that an orientation of the blade edge is changed according to the moving direction of the object and the cutting needle is reciprocated to form the cut in the object at the first pitch length with the blade edge being in the changed orientation.

3. The sewing machine according to claim 1 , wherein the detection unit includes an imaging unit configured to image the object placed on the bed, and the imaging unit is configured to image the object every time of the reciprocation of the cutting needle to detect the moving direction of the object every time of reciprocation of the cutting needle, based on two images obtained before and after one reciprocation of the cutting needle respectively.

4. The sewing machine according to claim 2 , wherein the detection unit includes an imaging unit configured to image the object placed on the bed, and the imaging unit is configured to image the object every time of the reciprocation of the cutting needle to detect the moving direction and the movement amount of the object every time of reciprocation of the cutting needle, based on two images obtained before and after one reciprocation of the cutting needle respectively.

5. The sewing machine according to claim 2 , further comprising:
a second pitch setting unit configured to set the pitch length to a second pitch length that is longer than a width of the blade edge;
a count unit configured to a reciprocation number of the cutting needle; and
a number setting unit configured to set the reciprocation number to a predetermined number,
wherein when the reciprocation number of the cutting needle counted by the count unit reaches the predetermined number set by the number setting unit, the control device controls the up-down drive mechanism so that the cut is formed in the object with the pitch length changed from the first pitch length to the second pitch length and further controls the count unit so that the reciprocation number is reset.

6. The sewing machine according to claim 4 , further comprising:
a second pitch setting unit configured to set the pitch length to a second pitch length that is longer than a width of the blade edge;
a count unit configured to a reciprocation number of the cutting needle; and
a number setting unit configured to set the reciprocation number to a predetermined number,
wherein when the reciprocation number of the cutting needle counted by the count unit reaches the predetermined number set by the number setting unit, the control device controls the up-down drive mechanism so that the cut is formed in the object with the pitch length changed from the first pitch length to the second pitch length and further controls the count unit so that the reciprocation number is reset.

7. The sewing machine according to claim 1 , wherein the cutting needle, the up-down drive mechanism and the rotational drive mechanism are configured into a unit, and the unit is provided on an attachment which is detachably attached to the sewing machine.

8. The sewing machine according to claim 2 , wherein the cutting needle, the up-down drive mechanism and the rotational drive mechanism are configured into a unit, and the unit is provided on an attachment which is detachably attached to the sewing machine.

Assignees

• Brother Ind Ltd

Inventors

• Ota Manami
• Shimizu Akie
• Nishimura Yoshio
• Nakamura Yoshinori
• Nomura Yutaka
• Abe Daisuke
• Ihira Yuki

Classifications

• D05B19/12 Primary

  characterised by control of operation of machine · CPC title

• D05D2207/04

  Suction or blowing devices · CPC title

• D05B81/00

  Sewing machines incorporating devices serving purposes other than sewing, e.g. for blowing air, for grinding · CPC title

• D05B37/063

  in synchronism with the movement of the needle bar or the work-feeding means · CPC title

• D05C7/04

  for boring or jogging · CPC title