Large-area carbon nanomesh from polymer and method of preparing the same

Patent metadata

Field	Value
Publication number	US-9409781-B2
Application number	US-201313871285-A
Country	US
Kind code	B2
Filing date	Apr 26, 2013
Priority date	Feb 12, 2013
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

The present disclosure relates to a polymer-based large-area carbon nanomesh and a method for preparing same. More particularly, the present disclosure provides a method for preparing a carbon nanomesh, including: preparing a polymer nanofilm by coating a solution of a block copolymer or a polymer mixture thereof on a substrate; stabilizing the polymer nanofilm by annealing such that the polymer nanofilm is phase-separated, a pore-forming polymer is removed and, at the same time, a nanomesh-forming polymer forms a stabilized porous polymer nanomesh; and carbonizing the stabilized porous polymer nanomesh by annealing at high temperature to prepare a carbon nanomesh. Using phase separation and cyclization of a polymer, a large-area carbon nanomesh with superior activity can be prepared simply with high reproducibility in large scale.

First claim

What is claimed is:

1. A method for preparing a carbon nanomesh, comprising:
preparing a polymer nanofilm by coating a solution of a block copolymer of a pore-forming polymer and a nanomesh-forming polymer or by coating a solution of a polymer mixture of a pore-forming polymer and a nanomesh-forming polymer, on a substrate,
stabilizing the polymer nanofilm such that the pore-forming polymer is removed and the nanomesh-forming polymer is cyclized and forms a stabilized polymer nanomesh with pores; and
carbonizing the stabilized polymer nanomesh with pores to prepare a carbon nanomesh.

2. The method for preparing a carbon nanomesh according to claim 1 , which further comprises, before or after said stabilizing, depositing a metal nanofilm on the polymer nanofilm.

3. The method for preparing a carbon nanomesh according to claim 1 , which further comprises, in said carbonizing, graphitizing the carbon nanomesh at 1800-3000° C. under an atmosphere of inert gas, hydrogen gas, vacuum or a combination thereof.

4. The method for preparing a carbon nanomesh according to claim 1 , wherein the polymer mixture comprises the pore-forming polymer and the anomeshforming polymer with a mixing ratio of 0.01-100 and a pore size and an inter-pore distance of the carbon nanomesh are controlled by controlling the mixing ratio.

5. The method for preparing a carbon nanomesh according to claim 1 , wherein the pore-forming polymer has a molecular weight of 100-10,000,000.

6. The method for preparing a carbon nanomesh according to claim 1 , wherein the nanomesh-forming polymer has a molecular weight of molecular weight 100-10,000,000.

7. The method for preparing a carbon nanomesh according to claim 1 , wherein the substrate comprises one or more transition metal selected from a group consisting of platinum (Pt), ruthenium (Ru), copper (Cu), iron (Fe), nickel (Ni), cobalt (Co), lead (Pd), tungsten (W), iridium (Ir), rhodium (Rh), strontium (Sr), cesium (Ce), praseodymium (Pr), neodymium (Nd), samarium (Sm) and rhenium (Re) or an alloy thereof or comprises one or more non-transition metal selected from a group consisting of magnesium (Mg), boron (B) and aluminum (Al) or an alloy thereof.

8. The method for preparing a carbon nanomesh according to claim 1 , wherein, in said preparing the polymer nanofilm, the coating is performed by one or more coating method selected from a group consisting of spin coating, dip coating, bar coating, self-assembly, spraying, inkjet printing, gravure printing, gravure offset printing, flexography and screen printing.

9. The method for preparing a carbon nanomesh according to claim 1 , wherein, in said stabilizing, the polymer nanofilm is formed into the nanomesh by annealing the polymer nanofilm at 400° C. or lower under an atmosphere of air, oxygen or vacuum.

10. The method for preparing a carbon nanomesh according to claim 1 , wherein in said stabilizing, the polymer nano-film is formed into the nanomesh by providing the polymer nano-film with a strongly alkaline aqueous solution, a strongly alkaline organic solution or a solvent with which only the pore-forming polymer reacts.

11. The method for preparing a carbon nanomesh according to claim 1 , wherein, in said stabilizing, the polymer nanofilm is formed into the nanomesh by applying plasma, ion beam, radioactive ray, ultraviolet light or microwave.

12. The method for preparing a carbon nanomesh according to claim 1 , wherein a metal of the deposited metal nanofilm comprises one or more transition metal selected from a group consisting of platinum (Pt), ruthenium (Ru), copper (Cu), iron (Fe), nickel (Ni), cobalt (Co), lead (Pd), tungsten (W), iridium (Ir), rhodium (Rh), strontium (Sr), cesium (Ce), praseodymium (Pr), neodymium (Nd), samarium (Sm) and rhenium (Re) or an alloy thereof or comprises one or more non-transition metal selected from a group consisting of magnesium (Mg), boron (B) and aluminum (Al) or an alloy thereof.

13. The method for preparing a carbon nanomesh according to claim 12 , wherein the metal nanofilm is deposited on the polymer nanofilm by thermal deposition, physical vapor deposition or chemical vapor deposition.

14. A method for preparing a carbon nanomesh, comprising:
preparing a polymer nanofilm by coating a solution of a block copolymer of a pore-forming polymer and a nanomesh-forming polymer or by coating a solution of a polymer mixture of a pore-forming polymer and a nanomesh-forming polymer on a substrate;
stabilizing the polymer nanofilm by annealing such that a pore-forming polymer is removed and a nanomesh-forming polymer is cyclized and forms a stabilized polymer nanomesh with pores; and
carbonizing the stabilized polymer nanomesh with pores by annealing to prepare a carbon nanomesh,
wherein, before or after said stabilizing, depositing a metal nanofilm on the polymer nanofilm,
wherein the metal nanofilm is deposited on the polymer nanofilm by coating one or more metal precursor material selected from a group consisting of a metal chloride comprising CuCl2, CoCl2, OsCl3, CrCl3, (NH3)6RuCl3, FeCl3, NiCl2, PdCl2, RuCl3 and H2PtCl6, a metal nitride comprising Pd(NO3)2, (NH3)4Pt(NO3)2, Fe(NO3)3 and Ni(NO3)2, iron acetlyacetonate, ferrocene and Pt(acac)2 and then annealing.

15. The method for preparing a carbon nanomesh according to claim 1 , wherein said carbonizing comprises carbonizing the stabilized polymer nanomesh at 400-1800° C. under an atmosphere of inert gas, hydrogen gas, vacuum or a combination thereof.

16. The method for preparing a carbon nanomesh according to claim 1 , wherein said carbonizing is performed in the presence of a doping gas and the doping gas comprises a group 3-7 element.

17. A method for preparing a carbon nanomesh, comprising:
preparing a polymer nanofilm by coating a solution of a block copolymer of a pore-forming polymer and a nanomesh-forming polymer or by coating a solution of a polymer mixture of a pore-forming polymer and a nanomesh-forming polymer on a substrate;
stabilizing the polymer nanofilm by annealing such that a pore-forming polymer is removed and a nanomesh-forming polymer is cyclized and forms a stabilized polymer nanomesh with pores; and
carbonizing the stabilized polymer nanomesh with pores by annealing to prepare a carbon nanomesh,
wherein, in said carbonizing, volatile carbon molecules are injected and the volatile carbon molecules are acetylene, ethylene or methane.

18. The method for preparing a carbon nanomesh according to claim 1 , wherein the prepared carbon nanomesh has a length of 1 nm to 1 m in horizontal and vertical directions, respectively.

19. The method for preparing a carbon nanomesh according to claim 1 , wherein the prepared carbon nanomesh has an inter-pore distance of 1 nm to 1 μm.

20. The method for preparing a carbon nanomesh according to claim 1 , which further comprises inducing aggregation of like polymers before or after or during said stabilizing.

Assignees

• Korea Inst Sci & Tech

Inventors

• Joh Han-Ik
• Son Su Young
• Lee Sung Ho
• Kim Tae-Wook

Classifications

• B01J37/0215

  Coating · CPC title

• C04B35/52

  based on carbon, e.g. graphite · CPC title

• C01B2204/32

  Size or surface area · CPC title

• B01J37/0232

  by pulverisation · CPC title

• B01J23/70

  of the iron group metals or copper · CPC title