Surgical instruments with articulating shafts

Patent metadata

Field	Value
Publication number	US-9408622-B2
Application number	US-201213538700-A
Country	US
Kind code	B2
Filing date	Jun 29, 2012
Priority date	Jun 29, 2012
Publication date	Aug 9, 2016
Grant date	Aug 9, 2016

Abstract

Various embodiments are directed to articulatable surgical instruments. Some embodiments comprise an end effector to treat tissue, where the end effector comprises an ultrasonic blade. A hollow shaft may extend proximally from the end effector along a longitudinal axis. A waveguide may extend through the shaft and may be acoustically coupled to the ultrasonic blade. The waveguide may comprise a distally positioned flange positioned within the hollow shaft proximally from the blade and may be held stationary at a first pivot point positioned within the hollow shaft proximally from the flange. A reciprocating wedge may be positioned within the hollow shaft such that distal motion of the wedge pushes the wedge between the flange and the hollow shaft, causing the ultrasonic blade to pivot about the first pivot point in a first direction.

First claim

What is claimed is:

1. An articulatable surgical instrument comprising:
an end effector to treat tissue, wherein the end effector comprises an ultrasonic blade;
a hollow shaft extending proximally from the end effector along a longitudinal axis, the hollow shaft having an exterior wall and an interior wall, wherein the interior wall defines a groove within the hollow shaft, wherein the groove is parallel to a plane that intersects the longitudinal axis, and wherein the groove comprises a first position and a second position proximal from the first position;
a waveguide acoustically coupled to the ultrasonic blade and extending proximally through the hollow shaft;
a first interface member coupled to either the waveguide or the ultrasonic blade at a coupling point and extending proximally, wherein the first interface member comprises a first peg member positioned within the groove; and
a second interface member coupled to either the waveguide or the ultrasonic blade at the coupling point and extending proximally, wherein the second interface member comprises a second peg member positioned within the groove, and wherein upon rotation of the hollow shaft relative to the waveguide, the first and second peg members translate within the groove, causing bending of the first and second interface members and deflection of the first and second interface members away from the longitudinal axis.

2. The surgical instrument of claim 1 , wherein the first interface member has a first length between the first peg member and the coupling point, and wherein the second interface member has a second length between the second peg member and the coupling point less than the first length.

3. The surgical instrument of claim 1 , wherein shifting of the first and second peg members within the groove causes distal translation of the first interface member and proximal translation of the second interface member, resulting in pivoting of the waveguide and the ultrasonic blade away from the longitudinal axis towards the second interface member.

4. The surgical instrument of claim 1 , wherein the coupling point corresponds to an ultrasonic node at a resonant frequency of the waveguide and the ultrasonic blade.

5. The surgical instrument of claim 1 , wherein the waveguide comprises a bendable portion.

6. The surgical instrument of claim 5 , wherein, at at least one position on the bendable portion, the bendable portion comprises a cross sectional width and a cross-sectional length that is less than the cross sectional width.

7. An articulatable surgical instrument comprising:
an ultrasonic blade having a tip;
a shaft extending proximally from the ultrasonic blade along a longitudinal axis, wherein the shaft comprises an exterior wall surface and an interior wall surface, wherein the interior wall surface comprises a groove positioned at least partially about the longitudinal axis, and wherein the groove has a first position that is proximal from the tip by a first distance and a second position that is proximal from the tip by a second distance greater than the first distance; and
an interface member, wherein the interface member comprises a distal end coupled to the ultrasonic blade at a position proximal from the tip and a proximal end, and wherein the proximal end comprises a peg positioned in the groove, and wherein the shaft is rotatable relative to the ultrasonic blade to move the peg from the first position in the groove to the second position in the groove to move the interface member proximally and articulate the ultrasonic blade towards the interface member.

8. The surgical instrument of claim 7 , further comprising a second interface member, wherein the second interface member comprises a second distal end and a second proximal end, the second distal end coupled to the ultrasonic blade opposite the distal end of the interface member at a second position proximal from the tip.

9. The surgical instrument of claim 7 , further comprising a second interface member, wherein the second interface member comprises a second distal end and a second proximal end, the second distal end coupled to the ultrasonic blade opposite the distal end of the interface member at a second position proximal from the tip, and wherein the second proximal end comprises a second peg positioned in the groove.

10. The surgical instrument of claim 7 , further comprising a second interface member, wherein the second interface member comprises a second distal end and a second proximal end, the second distal end coupled to the ultrasonic blade opposite the distal end of the interface member at a second position proximal from the tip, and the second proximal end comprising a second peg positioned in the groove, and wherein, when the peg is at the first position, the second peg is at the second position.

11. The surgical instrument of claim 7 , further comprising a second interface member, wherein the second interface member comprises a second distal end and a second proximal end, the second distal end coupled to the ultrasonic blade opposite the distal end of the interface member at a second position proximal from the tip, and wherein the second interface member is longer than the interface member.

12. The surgical instrument of claim 7 , wherein the ultrasonic blade is coupled to a waveguide extending proximally through the shaft, and wherein the waveguide comprises a bendable portion.

13. The surgical instrument of claim 12 , wherein, at at least one position on the bendable portion, the bendable portion comprises a cross sectional width and a cross-sectional length that is less than the cross sectional width.

14. The surgical instrument of claim 7 , wherein the ultrasonic blade comprises a flange, and wherein the position proximal from the tip is at the flange.

15. The surgical instrument of claim 7 , wherein the groove extends completely around the longitudinal axis.

16. The surgical instrument of claim 7 , wherein the groove is an ovaloid.

17. The surgical instrument of claim 7 , wherein the groove is parallel to a cross-section of the shaft in a plane that intersects the longitudinal axis, and wherein the plane is not perpendicular to the longitudinal axis.

18. The surgical instrument of claim 7 , wherein the first position is at an ultrasonic node at a resonant frequency of the ultrasonic blade.

19. A method of articulating the surgical instrument of claim 7 , the method comprising rotating the shaft relative to the ultrasonic blade from a first shaft position in which the peg is at the first position in the groove to a second shaft position in which the peg is at the second position in the groove.

Assignees

• Stulen Foster B
• Huang Zhifan F
• Weizman Patrick A
• Smolik Steven P
• Draginoff Jr Carl J
• Ethicon Endo Surgery Llc

Inventors

• Stulen Foster B
• Huang Zhifan F
• Weizman Patrick A
• Smolik Steven P
• Draginoff Jr Carl J

Classifications

• A61B2017/2932

  Transmission of forces to jaw members · CPC title

• A61B17/320068

  using mechanical vibrations, e.g. ultrasonic (A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745) · CPC title

• A61B2017/22015

  with details of the transmission member · CPC title

• A61B2017/22018

  segmented along its length · CPC title

• A61B17/320092 Primary

  with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw · CPC title