Biocatalytic oxidation process with AlkL gene product
US-9200043-B2 · Dec 1, 2015 · US
US9408408B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9408408-B2 |
| Application number | US-201313972326-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 21, 2013 |
| Priority date | Dec 12, 2008 |
| Publication date | Aug 9, 2016 |
| Grant date | Aug 9, 2016 |
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Provided is a process of forming a vanilla extract wherein green ripe vanilla beans are exposed to a high drying temperature, extracted with a solvent, and treated with beta-glucosidase enzyme to convert glucovanillin to vanillin enzymatically, thereby providing a vanilla extract with a good vanillin yield and complex well-balanced vanilla aroma lacking undesirable off-notes.
Opening claim text (preview).
The invention claimed is: 1. A process of producing a vanilla extract comprising a) preparing forming dried vanilla beans by comminuting green ripe vanilla beans and incubating them at a drying temperature of about 65° C. to about 120° C. for about 5 to about 24 hours in an environment where moisture can escape until a moisture content of less than 10% is reached, c) incubating the dried vanilla beans, or an extract thereof, with one or more beta-glucosidase enzyme provided as an additive, to convert glucovanillin to vanillin, and d) extracting the dried vanilla beans or the incubated vanilla beans with a solvent before or after step c). 2. The process of claim 1 wherein the extraction step d) is performed prior to the enzyme incubation step c). 3. The process of claim 1 wherein the resulting vanilla extract produced during step d) is concentrated by at least partly removing the solvent. 4. The process of claim 1 wherein the composition treated during step c) is treated at a maximum temperature of about 45° C. 5. The process of claim 1 wherein the volume of the extract is adjusted by adding a food-grade solvent to achieve the desired concentration of vanilla extract. 6. The process of claim 1 wherein the drying temperature is about 80° C. to about 90° C. 7. The process of claim 1 wherein the solvent is selected from the group consisting of: water, ethanol, hexane, and mixtures thereof. 8. The process of claim 1 wherein the glucovanillin concentration of the green ripe vanilla beans is at least 6% (wt/wt). 9. The process of claim 1 wherein the amount of the enzyme in step d) is equal to 0.005 to 0.2 times the vanilla bean charge weight. 10. The process of claim 1 wherein the temperature in step c) is about 20° C. to about 80° C. 11. The process of claim 1 wherein the incubation time in step c) is 10 hours to 2 days. 12. The process of claim 11 wherein the incubation time in step c) is from 16 to 24 hours. 13. The process of claim 2 wherein the resulting vanilla extract of step d) is concentrated by at least partly removing the solvent. 14. The process of claim 2 wherein the volume of the extract is adjusted by adding a food-grade solvent to achieve the desired concentration of vanilla extract. 15. The process of claim 2 wherein the solvent is selected from the group consisting of: water, ethanol, hexane, and mixtures thereof. 16. The process of claim 2 wherein the incubation time in step c) is 10 hours to 2 days. 17. A process of producing a vanilla extract, comprising the process steps of: a) drying ripe vanilla beans to a moisture content of about 10% or less within a 24 hour period, and subsequently, c) subjecting the dried beans to an enzymatic treatment employing beta-glucosidase. 18. A process according to claim 17 , which comprises the subsequent process step of: d) extracting the vanilla beans with a solvent. 19. A process according to claim 17 , which comprises the process step of: d) extracting the vanilla beans with a solvent prior to the enzyme incubation step c). 20. A process according to claim 19 , wherein the solvent is selected from the group consisting of: water, ethanol, hexane, and mixtures thereof. 21. A process according to claim 19 , wherein the drying temperature is about 80° C. to about 90° C. 22. A process according to claim 19 , wherein the enzymatic treatment is from 10 hours to 2 days. 23. A process according to claim 19 , wherein the composition treated during step d) is treated at a maximum temperature of about 45° C. 24. A process according to claim 19 , wherein the glucovanillin concentration of the green ripe vanilla beans is at least 6% (wt/wt). 25. A process according to claim 19 , wherein the amount of beta-glucosidase in step c) is equal to 0.005 to 0.2 times the vanilla bean charge weight.
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