Method of producing flexible electrical cords and connector therefor

Patent metadata

Field	Value
Publication number	US-9407030-B2
Application number	US-201314371738-A
Country	US
Kind code	B2
Filing date	Jan 11, 2013
Priority date	Jan 13, 2012
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

A method of producing cut-to-length flexible electrical cords includes providing a flexible strip having a plurality of electrically conductive lines extending along the strip, arranging along said strip a plurality of electrical connectors including a plurality of tubular electrical conductors extending in a bridge-like manner between two subsequent portions of one of the conductive lines of said plurality, separating a portion of a given length from said flexible strip by cutting at least one said connector in a transverse plane, thus cutting the plurality of tubular electrical conductors in the cut connector, whereby said portion separated from said flexible strip forms a flexible electrical cord having, at one end at least, a plurality of electrical connection holes or sockets exposed as a result of the cutting of said tubular conductors.

First claim

The invention claimed is:

1. A method of producing cut-to-length flexible electrical cords, the method comprising:
providing a flexible strip having a plurality of electrically conductive lines extending along the strip,
arranging along said strip a plurality of electrical connectors including a plurality of tubular electrical conductors extending in a bridge-like manner between two subsequent portions of one of the conductive lines,
separating a portion of a given length from said flexible strip by cutting at least one said connector in a transverse plane, thus cutting the plurality of tubular electrical conductors in the cut connector, whereby said portion separated from said flexible strip forms a flexible electrical cord having, at one end at least, a plurality of electrical connection holes or sockets exposed as a result of the cutting of said tubular conductors.

2. The method as claimed in claim 1 , further comprising providing electrical connectors comprising blocks of insulating material, carrying said tubular conductors.

3. The method as claimed in claim 1 , further comprising providing said tubular conductors with an intermediate tubular portion and two flattened end portions connected to said two successive portions of one of the conductive lines of said plurality.

4. The method as claimed in claim 3 , including providing said tubular conductors with a mesa shape in which said intermediate tubular portion is rectilinear and said flattened end portions are curved so as to come into contact with said two successive portions of one of the conductive lines of said plurality.

5. The method as claimed in claim 1 , further comprising providing said flexible strip with a protective coating to cover said plurality of conductive lines.

6. The method as claimed in claim 5 , further comprising providing said flexible strip, which has a channel-shaped structure, with said protective coating, which fills a cavity of said channel-shaped structure.

7. The method as claimed in claim 1 , further comprising providing two adjacent conductive lines on said flexible strip and two adjacent tubular conductors in said connectors.

8. The method as claimed in claim 1 , further comprising providing four adjacent conductive lines on said flexible strip and four said tubular conductors in said connectors.

9. An electrical connector for use to produce cut-to-length flexible electrical cords, the connector comprising,
a support block of an electrically insulating material having a plurality of tubular electrical conductors extending along said support block,
said support block comprising:
a flexible strip having a plurality of electrically conductive lines extending along the strip, a plurality of electrical connectors extending in a bridge-like manner between two subsequent portions of one of the conductive lines being arranged along said strip, a portion of a given length from said flexible strip configured to separate by cutting at least one said connector in a traverse plane, whereby said portion separated from said flexible strip forms a flexible electrical cord having, at least, a plurality of electrical connection holes or sockets exposed as a result of the cutting of said tubular conductors,

wherein said support block and said tubular conductors are adapted to be cut in a plane transverse to the support block to form said plurality of electrical connection holes or sockets exposed as a result of the cutting of said tubular connectors.

10. The connector as claimed in claim 9 , wherein said tubular conductors have an intermediate tubular portion and two flattened end portions which can be connected to said two successive portions of one of the plurality of conductive lines.

11. The connector as claimed in claim 10 , wherein said tubular conductors are mesa-shaped with said intermediate tubular portion rectilinear and said flattened end portions curved so as to come into contact with said two successive portions of one of the conductive lines of said plurality.

12. The connector as claimed in claim 9 , further comprising two adjacent tubular conductors.

13. The connector as claimed in claim 9 , further comprising four adjacent tubular conductors.

Assignees

• Osram Gmbh

Inventors

• Zanotto Alberto
• Bobbo Simon
• Trevisanello Lorenzo Roberto
• Zanon Franco
• Caldon Matteo

Classifications

• H01R12/61

  connecting to flexible printed circuits, flat or ribbon cables or like structures · CPC title

• Y10T29/49117

  Conductor or circuit manufacturing · CPC title

• H01B13/0036

  Details · CPC title

• H01R25/145

  Details, e.g. end pieces or joints (H01R25/147 takes precedence) · CPC title

• H01R25/142

  Their counterparts · CPC title