Light guide film, backlight unit for ultrathin liquid crystal display device and mobile computer, and method for producing light guide film

Patent metadata

Field	Value
Publication number	US-9405054-B2
Application number	US-201414227406-A
Country	US
Kind code	B2
Filing date	Mar 27, 2014
Priority date	Mar 28, 2013
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

The present invention relates to a light guide film for a backlight unit of an ultrathin liquid crystal display device, the light guide film allowing rays of light entering from an end face to exit from a front face side, and including a hard layer ( 17, 18 ) having a pencil hardness of at least HB, the hard layer ( 17, 18 ) containing a polycarbonate as a principal component, and at least one face of the hard layer being exposed, and the entire light guide film ( 12 ) having an average thickness of no less than 100 μm and no greater than 600 μm.

First claim

What is claimed is:

1. A light guide film for a backlight unit of an ultrathin liquid crystal display device,
the light guide film allowing rays of light entering from an end face to exit from a front face side,
an entire light guide film having an average thickness of no less than 100 μm and no greater than 600 μm, and
the light guide film comprising a hard layer, the hard layer having a pencil hardness of at least HB, comprising a polycarbonate as a principal component, and having at least one face thereof being exposed,
wherein at least one of a front face and a back face has a wave-like modulated surface, and
wherein an interval between ridge lines of the modulated surface is within a range of no less than 1 mm and no greater than 500 mm.

2. The light guide film according to claim further comprising a diffusion pattern on the back face thereof.

3. A backlight unit for an ultrathin liquid crystal display device, comprising:
a reflection sheet;
the light guide film according to claim 1 overlaid on a front face of the reflection sheet; and
a light source that emits rays of light toward an end face of the light guide film.

4. A mobile computer comprising the backlight unit according to claim 3 in a liquid crystal display unit.

5. The light guide film according to claim 1 , wherein
the light guide film further comprises a soft layer laminated on the hard layer,
the soft layer having a pencil hardness of at most 2B, and comprising a transparent resin as a principal component, and
the hard layer has an average thickness of no less than 2 μm and no greater than 100 μm.

6. The light guide film according to claim 5 , wherein the transparent resin of the soft layer is a polycarbonate.

7. The light guide film according to claim 5 , wherein the hard layer and the soft layer are integrally molded by coextrusion molding.

8. The light guide film according to claim 5 , wherein the hard layer is laminated on front and back sides of the soft layer.

9. A light guide film for a backlight unit of an ultrathin liquid crystal display device,
the light guide film allowing rays of light entering from an end face to exit from a front face side,
an entire light guide film having an average thickness of no less than 100 μm and no greater than 600 μm, and
the light guide film comprising a hard layer, the hard layer having a pencil hardness of at least HB, comprising a polycarbonate as a principal component, and having at least one face thereof being exposed,
wherein at least one of a front face and a back face has a wave-like modulated surface, and
wherein an average height of the ridge line with respect to an approximate hypothetical plane of the modulated surface on which a plurality of valley lines run is within a range of no less than 5 μm and no greater than 40 μm.

10. A backlight unit for an ultrathin liquid crystal display device, comprising:
a reflection sheet;
the light guide film according to claim 1 overlaid on a front face of the reflection sheet; and
a light source that emits rays of light toward an end face of the light guide film.

11. A mobile computer comprising the backlight unit according to claim 10 in a liquid crystal display unit.

12. A method for producing a light guide film for a backlight unit of an ultrathin liquid crystal display device, the light guide film allowing rays of light entering from an end face to exit from a front face side, comprising:
a coextrusion step of coextruding a soft layer-forming composition for forming a soft layer and a hard layer-forming composition for forming a hard layer, the soft layer comprising a polycarbonate as a principal component and having a pencil hardness of at most 2B, and the hard layer comprising a polycarbonate as a principal component and having a pencil hardness of at least HB,
the coextrusion step comprising adjusting each amount of extrusion of the soft layer-forming composition and the hard layer-forming composition such that an entire light guide film formed through the coextrusion has an average thickness of no less than 100 μm and no greater than 600 μm and the hard layer formed from the hard layer-forming composition has an average thickness of no less than 2 μm and no greater than 100 μm; and
wherein at least one of a front face and a back face of the light guide film has a wave-like modulated surface; and
wherein an interval between ridge lines of the modulated surfaces is within a range of no less than 1 mm and no greater than 500 mm.

13. A method for producing a light guide film for a backlight unit of an ultrathin liquid crystal display device, the light guide film allowing rays of light entering from an end face to exit from a front face side, comprising:
a coextrusion step of coextruding a soft layer-forming composition for forming a soft layer and a hard layer-forming composition for forming a hard layer, the soft layer comprising a polycarbonate as a principal component and having a pencil hardness of at most 2B, and the hard layer comprising a polycarbonate as a principal component and having a pencil hardness of at least HB,
the coextrusion step comprising adjusting each amount of extrusion of the soft layer-forming composition and the hard layer-forming composition such that an entire light guide film formed through the coextrusion has an average thickness of no less than 100 μm and no greater than 600 μm and the hard layer formed from the hard layer-forming composition has an average thickness of no less than 2 μm and no greater than 100 μm,
at least one of a front face and a back face of the light guide film having a wave-like modulated surface, and
an average height of the ridge line with respect to an approximate hypothetical plane of the modulated surface on which a plurality of valley lines run falling within a range of no less than 5 μm and no greater than 40 μm.

Assignees

• Keiwa Inc

Inventors

• Nakashima Hironori

Classifications

• G02B6/0065

  Manufacturing aspects; Material aspects · CPC title

• G02B6/0093

  Means for protecting the light guide · CPC title

• B29C48/305

  having a wide opening, e.g. for forming sheets · CPC title

• B29C48/9155

  Pressure rollers · CPC title

• G02B6/0055

  Reflecting element, sheet or layer · CPC title