High temperature vacuum insulation panel

Patent metadata

Field	Value
Publication number	US-9404663-B2
Application number	US-201214359200-A
Country	US
Kind code	B2
Filing date	Nov 29, 2012
Priority date	Dec 2, 2011
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

The present invention relates to a vacuum insulation panel comprising a core material, and a shell material, and more specifically, to a high temperature vacuum insulation panel usable in a high temperature range. The present invention provides a high temperature vacuum insulation panel including: an inorganic core material comprising glass fiber; and a shell material for sealing the inorganic core material in which the shell material comprises a composite film including a thermal deposition layer adhered to the surface of the inorganic core material, a protective layer for absorbing and dispersing external impact, and a barrier layer for blocking the permeation of gas or moisture between the thermal deposition layer and the protective layer.

First claim

The invention claimed is:

1. A high temperature vacuum heat insulator comprising:
an inorganic core comprising glass fibers; and
a shell comprising a composite film and sealing the inorganic core, wherein
the composite film sequentially comprising a heat-fusing layer, a barrier layer, a protective layer and a flame retardant layer, wherein
the heat-fusing layer brought into close contact with a surface of the inorganic core;
the protective layer for absorbing and distributing external impact; and
the barrier layer for blocking permeation of gas or moisture and being located between the heat-fusing layer and the protective layer;
the flame retardant layer is formed by coating a composition onto an outer surface of the protective layer, the composition comprising a phosphorus compound, a nitrogen compound, and a polymeric resin and an organic solvent; and
a thickness of the flame retardant layer is from 0.5 μm to 10 μm.

2. The high temperature vacuum heat insulator according to claim 1 , wherein the composition comprising 10 wt % to 90 wt % the phosphorus compound and the nitrogen compound, and 10 wt % to 90 wt % of the polymeric resin and the organic solvent.

3. The high temperature vacuum heat insulator according to claim 1 , wherein the composition comprising 5 wt % to 50 wt % of the phosphorus compound, 5 wt % to 50 wt % of the nitrogen compound and 40 wt % to 90 wt % of the polymeric resin and the organic solvent.

4. The high temperature vacuum heat insulator according to claim 1 , wherein the inorganic core comprises at least one plate-shaped board stacked therein, the plate-shaped board being prepared from glass fibers by thermal compression of the glass fibers being subjected and stirred in water or an aqueous solution comprising an organic compound.

5. The high temperature vacuum heat insulator according to claim 1 , wherein the inorganic core comprises at least one plate-shaped board stacked therein, the plate-shaped board comprising an inorganic binder comprising a glass fiber aggregate having a diameter of 1 μm to 10 μm, and silica.

6. The high temperature vacuum heat insulator according to claim 1 , wherein the inorganic core comprises at least one plate-shaped mat stacked therein, the plate-shaped mat being prepared through needling treatment of glass wools.

7. The high temperature vacuum heat insulator according to claim 6 , wherein the mat has a density of 100 g/mm 3 to 300 g/mm 3 .

8. The high temperature vacuum heat insulator according to claim 1 , further comprising: a getter inserted into an inner space sealed by the shell.

9. The high temperature vacuum heat insulator according to claim 8 , wherein the getter comprises quicklime (CaO) powder having a purity of 95% or more.

10. The high temperature vacuum heat insulator according to claim 8 , wherein the getter comprises at least one selected from among zeolite, cobalt, lithium, activated carbon, aluminum oxide, barium, calcium chloride, magnesium oxide, magnesium chloride, iron oxide, zinc, and zirconium.

11. The high temperature vacuum heat insulator according to claim 1 , wherein the protective layer is formed by stacking at least one film, the each film having a thickness of 12 μm to 25 μm and being selected from among polycarbonate, polyimide, nylon and polyethylene terephthalate (PET) films.

12. The high temperature vacuum heat insulator according to claim 11 , wherein the protective layer further comprises an inorganic layer having a thickness of 500 nm or less, and comprising aluminum or silica.

13. The high temperature vacuum heat insulator according to claim 1 , wherein the barrier layer is formed by bonding an aluminum foil having a thickness of 6 μm to 12 μm to a PET or ethylene vinyl alcohol (EVOH) film having a thickness of 6 μm to 12 μm.

14. The high temperature vacuum heat insulator according to claim 13 , wherein the barrier layer further comprises an inorganic layer comprising aluminum or silica.

15. The high temperature vacuum heat insulator according to claim 1 , wherein the heat-fusing layer is formed of a film comprising at least one selected from linear low-density polyethylene (LLDPE), low density polyethylene (LDPE), high density polyethylene (HDPE), and cast polypropylene (CPP).

16. The high temperature vacuum heat insulator according to claim 15 , wherein the heat-fusing layer has a degree of crystallization of 30% or more, a softening point from 70° C. to 130° C., and a melting point from 100° C. to 160° C.

17. The high temperature vacuum heat insulator according to claim 1 , wherein the protective layer, the barrier layer and the heat-fusing layer are bonded to each other via a polyurethane or polyester resin, and the shell has an inter-layer bonding strength of 200 gf/15 mm or more.

18. The high temperature vacuum heat insulator according to claim 1 , wherein the heat-fusing layer has a softening point from 70° C. to 130° C.

19. The high temperature vacuum heat insulator according to claim 1 , wherein the heat-fusing layer has a degree of crystallization of 30% or more.

Assignees

• Lg Hausys Ltd

Inventors

• Jeon Seung-Min
• Hwang Sung-Seock
• Han Jung-Pil
• Min Byung-Hoon

Classifications

• F16L59/065

  using vacuum (F16L59/075 takes precedence) · CPC title

• H05B6/6402

  Aspects relating to the microwave cavity · CPC title

• F24B1/24

  with built-in masses for heat storage or heat insulation · CPC title

• F24C15/34 Primary

  Elements and arrangements for heat storage or insulation · CPC title

• F16L59/029 Primary

  layered · CPC title