Roofing shingle system and shingles for use therein

Patent metadata

Field	Value
Publication number	US-9404260-B2
Application number	US-201514597915-A
Country	US
Kind code	B2
Filing date	Jan 15, 2015
Priority date	Dec 23, 2011
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

A roofing shingle is disclosed comprising a headlap portion with a non-straight longitudinal edge and a buttlap portion with a plurality of tabs with a non-straight longitudinal edge and spaced apart by openings, wherein the non-straight longitudinal edges do not shadow each other laterally across the shingle. A roofing system is disclosed wherein at least a portion of the headlap portion of such shingle from a subsequently installed course overlaps at least a portion of the headlap portion of a shingle from a previously installed course. The maximum headlap overlap dimension is beneath the subsequently installed shingle laterally proximate the openings in the buttlap portion of the subsequently installed shingle. A method for making the shingle is disclosed comprising cutting a sheet of roofing material longitudinally along non-straight lines wherein at least a portion of each formed shingle has a width of about twelve inches.

First claim

What is claimed is:

1. A method for making roofing shingles comprising:
providing a roofing material having a width less than 48 inches;
cutting the roofing material longitudinally along three non-straight lines to form four shingles, wherein at least a portion of each said shingle has a width of about twelve inches and wherein two of said four shingles have
a headlap portion including a non-straight longitudinal edge along a side of said shingles defining headlap peaks that extend away from a longitudinal center of said shingles and headlap valleys that extend toward the longitudinal center of said shingles:

and all four shingles have
a buttlap portion including a plurality of tabs extending from said headlap portion, said tabs spaced apart to define a plurality of openings between said tabs;
wherein said buttlap portion further includes a non-straight longitudinal edge along a side of said shingles defining buttlap peaks that extend away from the longitudinal center of said shingles and buttlap valleys that extend toward the longitudinal center of said shingles.

2. The method according to claim 1 , wherein the width of said roofing material is from about 43.5 inches to about 47.625 inches.

3. A method for making roofing shingles comprising:
providing a roofing material having a width less than 36 inches;
cutting the roofing material longitudinally along two non-straight lines to form three shingles, wherein at least a portion of each of said shingle has a width of about twelve inches and wherein one of said three shingles has
a headlap portion including a non-straight longitudinal edge along a side of said shingles defining headlap peaks that extend away from a longitudinal center of said shingles and headlap valleys that extend toward the longitudinal center of said shingles;

and all three shingles have
a buttlap portion including a plurality of tabs extending from said headlap portion, said tabs spaced apart to define a plurality of openings between said tabs;
wherein said buttlap portion further includes a non-straight longitudinal edge along a side of said shingles defining buttlap peaks that extend away from the longitudinal center of said shingles and buttlap valleys that extend toward the longitudinal center of said shingles.

4. The method according to claim 3 , wherein the width of said roofing material is from about 33 inches to about 35.75 inches.

Assignees

• Building Materials Invest Corp
• Building Materials Invest Corp

Inventors

• Leitch Olan

Classifications

• Y10T83/0524

  Plural cutting steps · CPC title

• E04D1/26 Primary

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title

• E04D1/22

  of specified materials {not covered by any one of groups E04D1/14 - E04D1/205}, or of combinations of materials, {where at least one is} not covered by any one of groups E04D1/14 - E04D1/205 · CPC title