Method for recovering phosphorus-containing alternative fuels in cement production

Patent metadata

Field	Value
Publication number	US-9399592-B2
Application number	US-201013519623-A
Country	US
Kind code	B2
Filing date	Dec 15, 2010
Priority date	Dec 28, 2009
Publication date	Jul 26, 2016
Grant date	Jul 26, 2016

Abstract

In a method for utilizing phosphorus-containing alternative fuels in the cement clinker production, the alternative fuels are thermolyzed using waste heat from the cement clinker production process in a thermolysis reactor different from a rotary kiln of the cement clinker production process, the energy released thereby is supplied to the cement clinker production process, and the thermolysis residues of the phosphorus-containing alternative fuels are discharged from the thermolysis reactor, so that the thermolysis residues of the phosphorus-containing alternative fuels are mixed in the thermolysis reactor with cement kiln bypass products as halogen carriers and the heavy-metal halides produced are drawn off.

First claim

The invention claimed is:

1. A method for utilizing phosphorus-containing alternative fuels in cement clinker production, comprising
thermolyzing the phosphorus-containing alternative fuels using waste heat from a cement clinker production process in a thermolysis reactor different from a rotary kiln of a cement clinker production process,
supplying the energy thereby released from the thermolyzing to the cement clinker production process,
mixing thermolysis residues of the phosphorus-containing alternative fuels in the thermolysis reactor with cement kiln by-pass products as halogen carriers and drawing off the heavy-metal halides produced, wherein said chlorine-containing cement kiln by-pass products comprise cement kiln bypass dust, and
discharging thermolysis residues of the phosphorus-containing alternative fuels from the thermolysis reactor.

2. The method according to claim 1 , characterized in that the chloride content of cement kiln by: pass dusts as a cement kiln by pass product is increased by quenching prior to addition to said thermolysis residues of said phosphorus-containing alternative fuels in said thermolysis reactor.

3. The method according to claim 1 , characterized in that, in addition to said cement kiln by-pass products, chlorine-containing alternative fuels are introduced into the thermolysis reactor as additional as halogen carriers.

4. The method according to claim 1 , characterized in that the temperature in said thermolysis reactor is set between 600 and 1200° C.

5. The method according to claim 1 , characterized in that said temperature in said thermolysis reactor is set between 800 and 1100° C.

6. The method according to claim 1 , characterized in that oxidizing conditions in said thermolysis reactor are set and the heat of the flue gas resulting from thermolysis is introduced into said cement clinker production process.

7. The method according to claim 6 , characterized in that for setting the oxidizing conditions, oxidizing agents in the form of ambient air, pre-heated air from the cement clinker production process, oxygen, CO 2 and/or water vapor are added.

8. The method according to claim 1 , characterized in that reducing conditions are set in said thermolysis reactor and the fuel gas resulting from thermolysis is combusted in said cement clinker production process.

9. The method according to claim 1 , characterized in that sewage sludge is used as said phosphorus-containing alternative fuel.

10. The method according to claim 9 , characterized in that said sewage sludge is dried prior to thermolysis.

11. The method according to claim 9 , characterized in that said sewage sludge is dried prior to thermolysis up to a dry matter content of >60%.

12. The method according to claim 9 , characterized in that heat from said cement clinker production process is used for said drying of said sewage sludge.

13. A method for utilizing phosphorus-containing alternative fuel in cement clinker production, wherein the alternative fuel comprises sewage sludge, and said cement clinker production involves equipment including a pre-heater, a calcinator, a rotary kiln, and a clinker cooler, said method including
(a) drying said sewage sludge to a dry matter content of >60%;
(b) supplying said dried sewage sludge to a thermolysis reactor different from a rotary kiln of the cement clinker production process;
(c) supplying halogen carriers to said thermolysis reactor, said halogen carriers for removing heavy metals from said dried sewage sludge as halide products and said halogen carriers comprising cement kiln bypass products and chlorine-containing alternative fuels;
(d) thermolyzing said dried sewage sludge in the presence of said halogen carriers in said thermolysis reactor, wherein said thermolysis reactor is set to a temperature of between 600 and 1200° C., whereby a thermolysis residue and heavy metal halides are produced from heavy metals present in said dried sewage sludge, and energy released is recycled to the cement clinker production process;
(e) drawing off said heavy-metal halides produced in the thermolyzing;
(f) discharging the thermolysis residue from the thermolysis reactor; and
(g) producing fertilizer from said thermolysis residue.

14. The method according to claim 13 , wherein in drying said sewage sludge heat from said cement clinker production is used.

15. The method according to claim 13 , wherein in (f) said thermolysis residue contains phosphorus.

Assignees

• Brülhart Marc
• Ernst Frank O
• Reichenbach De Sousa Luiz Carlos
• Holcim Technology Ltd

Inventors

• Brülhart Marc
• Ernst Frank O
• Reichenbach De Sousa Luiz Carlos

Classifications

• C02F2101/105

  Phosphorus compounds · CPC title

• C04B7/4423 Primary

  Waste or refuse used as fuel · CPC title

• C02F11/00 Primary

  Treatment of sludge; Devices therefor · CPC title

• C02F2101/20

  Heavy metals or heavy metal compounds · CPC title

• C02F2103/12

  from the silicate or ceramic industries, e.g. waste waters from cement or glass factories · CPC title