Portable power tool

Patent metadata

Field	Value
Publication number	US-9393658-B2
Application number	US-201213523036-A
Country	US
Kind code	B2
Filing date	Jun 14, 2012
Priority date	Jun 14, 2012
Publication date	Jul 19, 2016
Grant date	Jul 19, 2016

Abstract

A portable power tool includes a motor located in a motor housing of the tool and having a rotary output shaft, a working part arranged to be driven by the rotary output shaft, a dust collection container arranged to collect dust produced by the operation of the power tool on a workpiece during use, and a fan. The fan is arranged to be rotated about an axis by the motor to convey the dust to the dust collection container, the axis of rotation of the fan being non-coaxial with the rotary output shaft of the motor. A part of an exterior surface of the dust collection container is formed as a recess into which the motor housing at least partly extends, such that the dust collection container extends at least partly around the motor housing.

First claim

The invention claimed is:

1. A portable power tool, comprising:
a motor located in a motor housing of the tool and having a rotary output shaft; a working part arranged to be driven by the rotary output shaft; a dust collection container arranged to collect dust produced by the operation of the power tool on a workpiece during use; and a fan arranged to be rotated about an axis by the motor to convey the dust to the dust collection container, the axis of rotation of the fan being non-coaxial with the rotary output shaft of the motor; wherein a part of an exterior surface of the dust collection container is formed as a recess into which the motor housing at least partly extends, such that the dust collection container extends at least partly around the motor housing;
wherein the motor has a longitudinal axis; and
wherein the dust collection container extends along at least a majority of the motor longitudinal axis.

2. A power tool according to claim 1 , wherein the recessed part of the dust collection container comprises an exterior wall of the dust collection container.

3. A power tool according to claim 1 , wherein at least a portion of the motor housing that extends into the recess also functions as an exterior wall of the dust collection container in use.

4. A power tool according to claim 3 , wherein at least a portion of the recessed part of the dust collection container is concave.

5. A power tool according to claim 4 , further comprising at least one dust conveyance conduit extending between the dust collection container and a location adjacent to the working part, the dust conveyance conduit arranged to convey dust impelled by the fan from the working part to the dust collection container.

6. A power tool according to claim 5 , wherein the dust conveyance conduit extends at least partly around the motor.

7. A power tool according to claim 5 , wherein the dust conveyance conduit extends at least partly around the motor housing or is part of the motor housing.

8. A power tool according to claim 5 , wherein the dust conveyance conduit includes two or more branches, preferably each branch extending at least partly around the motor.

9. A power tool according to claim 8 , wherein the dust conveyance conduit includes two branches which connect with the dust collection container substantially on opposite sides of the motor.

10. A power tool according to claim 9 , further comprising a main housing of which the motor housing forms a part, and wherein the dust collection container is arranged to be retained at least partly between first and second spaced apart retaining parts of the main housing.

11. A power tool according to claim 10 , wherein the first retaining part houses the fan.

12. A power tool according to claim 11 , wherein the first retaining part is located further from the working part than is the second retaining part.

13. A power tool according to claim 10 , further comprising a main housing of which the motor housing forms a part, and wherein the dust collection container is arranged to be retained at least partly within a cavity provided by the main housing.

14. A power tool according to claim 10 , further comprising a main housing of which the motor housing forms a part, and wherein the dust collection container is removably attached to the main housing.

15. A power tool according to claim 14 , further comprising a latch on the main housing or on the dust collection container, to removably attach the dust collection container to the main housing.

16. A power tool according to claim 15 , further comprising a surface provided on the dust collection container or on the main housing, with which the latch is arranged to engage such that the dust collection container is urged into a substantially airtight engagement with a dust conveyance conduit of the power tool, the dust conveyance conduit arranged to convey dust impelled by the fan from the working part to the dust collection container.

17. A power tool according to claim 16 , further comprising a handle extending from a rear side of the power tool, and wherein the dust collection container is located on an opposite front side of the power tool.

18. A power tool comprising:
a motor located in a motor housing of the tool and having a rotary output shaft; a working part arranged to be driven by the rotary output shaft; a dust collection container arranged to collect dust produced by the operation of the power tool on a workpiece during use; and a fan arranged to be rotated about an axis by the motor to convey the dust to the dust collection container, the axis of rotation of the fan being non-coaxial with the rotary output shaft of the motor; wherein a part of an exterior surface of the dust collection container is formed as a recess into which the motor housing at least partly extends, such that the dust collection container extends at least partly around the motor housing;
further comprising a second fan arranged to be rotated by the motor, wherein the second fan is located adjacent to the working part and is arranged to convey the dust away from the working part towards the dust collection container; wherein the motor has a longitudinal axis; and
wherein the dust collection container extends along as least a majority of the motor longitudinal axis.

19. A power tool according to claim 1 , further comprising a third fan arranged to be rotated by the motor, wherein the third fan is arranged to pass air over the motor to cool the motor.

20. A power tool according to claim 1 , wherein the power tool comprises a sander, and the working part comprises a platen or a roller arranged to carry sand paper or another abrasive part.

Assignees

• Walker Andrew
• Bean Frederick R
• Vantran John S
• Black & Decker Inc

Inventors

• Walker Andrew
• Bean Frederick R
• Vantran John S

Classifications

• B23Q11/0071 Primary

  dust collectors for hand tools · CPC title

• B24B23/04

  with oscillating grinding tools; Accessories therefor · CPC title

• B24B55/105

  with oscillating tools · CPC title

• B23Q11/0046

  by sucking · CPC title

• B24B55/06

  Dust extraction equipment on grinding or polishing machines (B24B31/12 takes precedence) · CPC title