Boiler system

Patent metadata

Field	Value
Publication number	US-9388977-B2
Application number	US-201314416578-A
Country	US
Kind code	B2
Filing date	Oct 29, 2013
Priority date	Feb 28, 2013
Publication date	Jul 12, 2016
Grant date	Jul 12, 2016

Abstract

A boiler group includes a plurality of boilers. Each of the boilers has a unit amount of steam and a maximum variable amount of steam. A controller includes a deviation calculator for calculating a deviation amount between a necessary amount of steam and an output amount of steam, a boiler selector for selecting the plurality of boilers in order of load factors, and an output controller for varying an amount of steam of a boiler selected first by the boiler selector by the maximum variable amount of steam—when the deviation amount is at least the—maximum variable amount of steam, and varying the amount of steam of the first selected boiler by the unit amount of steam for the deviation amount when the deviation amount is less than the maximum variable amount of steam.

First claim

The invention claimed is:

1. A boiler system comprising:
a boiler group including a plurality of boilers configured to combust at continuously changing load factors, and
a controller for controlling a combustion state of the boiler group in accordance with a required load, wherein
each of the boilers has a unit amount of steam and a maximum variable amount of steam, the unit amount of steam being set as a unit of a variable amount of steam and the maximum variable amount of steam being set as an upper limit value of the variable amount of steam per unit time, where the upper limit value is set as a multiple which is generated by multiplying the unit amount of steam by a whole number, and
the controller includes:
a deviation calculator configured to calculate a deviation amount between a necessary amount of steam required in accordance with the required load and an output amount of steam outputted from the boiler group,
a boiler selector configured to select the plurality of boilers in an order from lowest to highest or from highest to lowest load factors,
a determiner configured to determine whether or not the deviation amount is equal to or larger than the maximum variable amount of steam, and
an output controller configured to vary an amount of steam produced by each of the plurality of boilers selected by the boiler selector, wherein

the output controller is configured to vary an amount of steam of a boiler selected first by the boiler selector by the maximum variable amount of steam for the deviation amount when the output controller receives from the determiner a signal indicating that the deviation amount is equal to or larger than the maximum variable amount of steam, and
the output controller is configured to vary the amount of steam of the first selected boiler by the unit amount of steam for the deviation amount when the output controller receives from the determiner a signal indicating that the deviation amount is less than the maximum variable amount of steam.

2. The boiler system according to claim 1 , wherein
when the determiner determines that the deviation amount is equal to or larger than the maximum variable amount of steam, and the output controller determines a difference between the deviation amount and the maximum variable amount of steam, the controller varies an amount of steam from a boiler selected subsequently to the first selected boiler by the unit amount of steam for the difference.

3. The boiler system according to claim 1 , wherein
the maximum variable amount of steam includes a maximally increasable amount of steam as an upper limit value at which an amount of steam is increasable per unit time,
the determiner determines whether or not the necessary amount of steam is larger than the output amount of steam,
the boiler selector selects the plurality of boilers in an order from lowest to highest load factors when the determiner determines that the necessary amount of steam is larger than the output amount of steam, and
the output controller increases the amount of steam of the boiler selected by the boiler selector in accordance with the maximally increasable amount of steam when the necessary amount of steam is determined to be larger than the output amount of steam.

4. The boiler system according to claim 3 , wherein
when the load factor of the boiler of which the amount of steam is increased exceeds the load factor of a second boiler which is selected subsequently,
the output controller increases the load factor of the boiler of which the amount of steam is increased, until its load factor is equal to the load factor of the second boiler.

5. The boiler system according to claim 4 , wherein
the plurality of boilers have priority levels,
the boiler selector selects a boiler of a higher priority level when at least two of the boilers have equal load factors, and
the output controller increases a load factor of the selected boiler by the unit amount of steam.

6. The boiler system according to claim 5 , wherein
the maximum variable amount of steam includes a maximally decreasable amount of steam as a lower limit value per unit time,
the determiner determines whether or not the necessary amount of steam is smaller than the output amount of steam,
the boiler selector selects the plurality of boilers in an order from highest to lowest load factors when the necessary amount of steam is determined to be smaller than the output amount of steam, and
the output controller decreases the amount of steam of the boiler selected by the boiler selector in accordance with the maximally decreasable amount of steam when the necessary amount of steam is determined to be smaller than the output amount of steam.

7. The boiler system according to claim 6 , wherein
when the load factor of the boiler of which the amount of steam is decreased is less than the load factor of a second boiler which is selected subsequently,
the output controller decreases the load factor of the boiler of which the amount of steam is decreased, until its load factor is equal to the load factor of the second boiler.

8. The boiler system according to claim 7 , wherein
the plurality of boilers have priority levels,
the boiler selector selects a boiler of a lower priority level when at least two of the boilers have equal load factors, and
the output controller decreases a load factor of the selected boiler by the unit amount of steam.

9. The boiler system according to claim 8 , wherein the unit amount of steam is set at 0.1% to 20% of a maximum amount of steam of the selected boiler.

10. The boiler system according to claim 2 , wherein
the maximum variable amount of steam includes a maximally increasable amount of steam as an upper limit value per unit time,
the determiner determines whether or not the necessary amount of steam is larger than the output amount of steam,
the boiler selector selects the plurality of boilers in an order from lowest to highest load factors when the determiner determines that the necessary amount of steam is larger than the output amount of steam, and
the output controller increases the amount of steam of the boiler selected by the boiler selector in accordance with the maximally increasable amount of steam when the necessary amount of steam is determined to be larger than the output amount of steam.

11. The boiler system according to claim 10 , wherein
when the load factor of the boiler of which the amount of steam is increased exceeds the load factor of a second boiler which is selected subsequently,
the output controller increases the load factor of the boiler of which the amount of steam is increased, until its load factor is equal to the load factor of the second boiler.

12. The boiler system according to claim 11 , wherein
the plurality of boilers have priority levels,
the boiler selector selects a boiler of a higher priority level when at least two of the boilers have equal load factors, and
the output controller increases a load factor of the selected boiler by the unit amount of steam.

13. The boiler system according to claim 12 , wherein
the maximum variable amount of steam includes a maximally decreasable amount of steam as a lower limit value per unit time,
the determiner determines whether or not the necessary amount of steam is smaller than the output amount of steam,
the boiler selector selects the plurality of boilers in an order from highest to lowest load factors when the necessary amount of steam is determined to be smaller than the output amount of steam, and
the output controller decreases the amount of steam of the boiler selected by the boiler selector in accorda

Assignees

• Miura Kogyo Kk
• Miura Kogyo Kk

Inventors

• Yamada Kazuya
• Miura Koji

Classifications

• F22B35/18 Primary

  Applications of computers to steam-boiler control · CPC title

• F22B35/008 Primary

  Control systems for two or more steam generators (automatic water-feed control for a number of steam boilers designed for different ranges of temperature and pressure F22D5/36) · CPC title

• F22B37/38

  Determining or indicating operating conditions in steam boilers, e.g. monitoring direction or rate of water flow through water tubes · CPC title

• F22B35/00 Primary

  Control systems for steam boilers (for regulating feed-water supply F22D5/00; for controlling superheat temperature F22G5/00) · CPC title