Steel gear and manufacturing method for the same

Patent metadata

Field	Value
Publication number	US-9388476-B2
Application number	US-201213984793-A
Country	US
Kind code	B2
Filing date	Mar 1, 2012
Priority date	Mar 31, 2011
Publication date	Jul 12, 2016
Grant date	Jul 12, 2016

Abstract

A steel gear includes a substantially cylindrical outer peripheral ring portion having a toothed shape formed on its outer peripheral surface; and a flange portion extended radially inward from an inner peripheral surface of the outer peripheral ring portion. The steel gear has a thermal history layer formed in the outer peripheral ring portion, and the depth of the thermal history layer in the direction inward from the tooth bottom of the toothed shape of the outer peripheral surface is greater in the first protruding portion and the second protruding portion than in the coupling portion with the flange portion, and is substantially the same between the first protruding portion and the second protruding portion. As a result, even if the “carburization/slow cooling/high-frequency quenching treatment” is used as a manufacturing method of the steel gear, the steel gear has high dimensional accuracy.

First claim

The invention claimed is:

1. A steel gear comprising:
a substantially cylindrical outer peripheral ring portion having a toothed shape formed on its outer peripheral surface; and a flange portion extended radially inward from an inner peripheral surface of the outer peripheral ring portion, wherein
the outer peripheral ring portion includes a first protruding portion protruding to one side in an axial direction with respect to a coupling portion with the flange portion, and a second protruding portion protruding to the other side in the axial direction with respect to the coupling portion with the flange portion, and an axial length of the first protruding portion is substantially equal to that of the second protruding portion,
a carburized layer that is formed in a surface layer of the toothed shape and a thermal history layer that is formed in a region including the carburized layer and having a greater depth in a direction inward from the outer peripheral surface than a depth of the carburized layer and that has a history of having been heated to austenite by high-frequency induction heating are formed in the outer peripheral ring portion, and
a depth of the thermal history layer in a direction inward from a tooth bottom of the toothed shape of the outer peripheral surface is greater in the first protruding portion and the second protruding portion than in the coupling portion with the flange portion, and is substantially the same between the first protruding portion and the second protruding portion,
wherein in the outer peripheral ring portion, the carburized layer is comprised of a martensitic structure, the thermal history layer other than the carburized layer is comprised of a ferritic-martensitic structure, and a portion located inward of the thermal history layer is comprised of a ferrite-pearlite structure.

2. The steel gear according to claim 1 , wherein
T/W in the first protruding portion and T/W in the second protruding portion are larger than T/W in the coupling portion with the flange portion, and T/W in the first protruding portion is substantially equal to T/W in the second protruding portion,
where T represents the depth of the thermal history layer in the direction inward from the tooth bottom of the toothed shape of the outer peripheral surface, and W represents a distance from the tooth bottom of the toothed shape of the outer peripheral surface to the inner peripheral surface.

3. The steel gear according to claim 2 , wherein
in the outer peripheral ring portion, the carburized layer is comprised of a martensitic structure, the thermal history layer other than the carburized layer is comprised of a ferritic-martensitic structure, and a portion located inward of the thermal history layer is comprised of a ferrite-pearlite structure.

Assignees

• Obayashi Koji
• Taguchi Keita
• MIYAKE Yasutaka
• Ogiso Takaaki
• Aisin Aw Co

Inventors

• Obayashi Koji
• Taguchi Keita
• MIYAKE Yasutaka
• Ogiso Takaaki

Classifications

• F16H55/06

  Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties · CPC title

• C23C8/80

  After-treatment · CPC title

• C21D9/32 Primary

  for gear wheels, worm wheels, or the like · CPC title

• Y10T29/49467

  Gear shaping · CPC title

• Y10T74/1987

  Rotary bodies · CPC title