Separation membrane element

Patent metadata

Field	Value
Publication number	US-9387445-B2
Application number	US-201113642449-A
Country	US
Kind code	B2
Filing date	Jun 2, 2011
Priority date	Jun 3, 2010
Publication date	Jul 12, 2016
Grant date	Jul 12, 2016

Abstract

To provide a separation membrane element that is able to increase the amount of permeate fluid per unit time and also able to improve stability performance, provided is a separation membrane element, comprising a separation membrane and a permeate spacer, wherein a separation functional layer is arranged on the surface of said separation membrane and a nonwoven fabric served as a substrate is arranged on the back surface of said separation membrane, wherein said permeate spacer is arranged on the back surface side of said substrate, wherein said permeate spacer is made of a different material from said separation membrane, and a projection area ratio of said permeate spacer to said separation membrane is 0.03 to 0.80.

First claim

The invention claimed is:

1. A separation membrane element comprising a separation membrane and a permeate spacer, wherein
a separation functional layer is arranged on the front surface of said separation membrane and a nonwoven fabric that serves as a substrate is arranged on the back surface of said separation membrane,
said permeate spacer is arranged on the back surface side of said substrate,
said permeate spacer is made of a material different from said separation membrane and has a discontinuous structure having striped or dot geometry formed and arranged directly on the back side of the separation membrane by means of printing, spraying or thermoplastic resin processing,
said permeate spacer is impregnated into said separation membrane, and in the case said permeate spacer has a discontinuous structure having dot geometry, a span width of the permeate spacer is 500 μm to 1000 μm, a pitch of the permeate spacer is 3 mm to 5 mm and a projection area ratio of said permeate spacer to said separation membrane is 0.05 to 0.10, and in the case said permeate spacer has a discontinuous structure having striped geometry, a span width of the permeate spacer is 300 μm to 560 μm, a pitch of the permeate spacer is 0.8 mm to 1.5 mm and a projection area ratio of said permeate spacer to said separation membrane is 0.20 to 0.70.

2. The separation membrane element according to claim 1 , wherein an impregnation thickness of the permeate spacer into a substrate is in the range of 1 μm to 80 μm.

3. The separation membrane element according to claim 2 , wherein said separation membrane has a height difference on the surface of 100 μm to 2000 μm.

4. The separation membrane element according to claim 2 , wherein a feed spacer is arranged on the surface of said separation membrane.

5. The separation membrane element according to claim 1 , wherein said separation membrane has a height difference on the surface of 100 μm to 2000 μm.

6. The separation membrane element according to claim 1 , wherein a feed spacer is arranged on the surface of said separation membrane.

7. The separation membrane element according to claim 6 , wherein said feed spacer has a continuous structure.

8. The separation membrane element according to claim 6 , wherein said feed spacer has a discontinuous structure.

9. The separation membrane element according to claim 1 , wherein said separation membrane is composed of said substrate and the separation functional layer formed on the substrate.

10. The separation membrane element according to claim 1 , wherein said permeate spacer has a structure divided into a plurality of parts if the permeate spacer is removed from the separation membrane.

11. The separation membrane element according to claim 1 , wherein said permeate spacer has a structure that includes a plurality of component members arranged such that the distance between the nearest two component members of the permeate spacer structure is 0.8 mm to 1 mm.

Assignees

• Kimura Masahiro
• Oto Katsufumi
• Takagi Kentarou
• Hirozawa Hiroho
• Koiwa Masakazu
• Suzuki Yutaro
• Toray Industries

Inventors

• Kimura Masahiro
• Oto Katsufumi
• Takagi Kentarou
• Hirozawa Hiroho
• Koiwa Masakazu
• Suzuki Yutaro

Classifications

• B01D69/06

  Flat membranes · CPC title

• B01D2325/06

  Surface irregularities · CPC title

• B01D69/12 Primary

  Composite membranes; Ultra-thin membranes · CPC title

• B01D2313/146

  on the permeate side · CPC title

• B01D69/1213 Primary

  Laminated layers · CPC title