Electrical connector having waterproof function

Patent metadata

Field	Value
Publication number	US-9385484-B2
Application number	US-201414556253-A
Country	US
Kind code	B2
Filing date	Dec 1, 2014
Priority date	Nov 29, 2013
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

An electrical connector includes an insulating housing, a plurality of conductive terminals installed in the insulating housing and a metallic shell shielding around the insulating housing. The insulating housing has a mating portion extending forwardly thereof. The metallic shell surrounds to form a mating cavity into which the mating portion extending and a joint communicating with the mating cavity. The conductive terminals are exposed to one face of the mating portion. The joint is filled with soldering material to form a soldering segment. The electrical connector has good waterproof function with the soldering segment in the joint.

First claim

We claim:

1. An electrical connector comprising:
an insulating housing comprising a mating portion extending forwardly;
a plurality of conductive terminals installed in the insulating housing and exposed to a face of the mating portion; and
a metallic shell surrounding the insulating housing to form a mating cavity into which the mating portion extending forwardly and a joint communicating with the mating cavity;
wherein the joint is filled with soldering material to form a soldering segment; wherein
the metallic shell defines at least one swallow-tail shaped protruding portion and a latching hole corresponding to the protruding portion around the joint, the soldering material is filled into gaps between the protruding portion and the latching hole to form a part of the soldering segment.

2. The electrical connector as claimed in claim 1 , wherein the soldering segment is formed by filling the soldering material into the joint by using a technology of laser.

3. The electrical connector as claimed in claim 2 , wherein the soldering segment is a continuum and as the same as the joint in size along a front to back direction.

4. The electrical connector as claimed in claim 3 , wherein the metallic shell has a first stopping portion protruding into the mating cavity from an inner surface thereof and being positioned in front of the insulating housing and a second stopping portion unitarily bending downwardly from a rear side thereof and being positioned behind the insulating housing.

5. The electrical connector as claimed in claim 4 , wherein the metallic shell has two blocks recessed from the inner surface in front of the first stopping portion and protruding outwardly therefrom, a circular rubber is provided around the outer surface of the front portion of the metallic shell, and the circular rubber is poured on the outer surface of the metallic shell and has two latching holes corresponding to the blocks.

6. The electrical connector as claimed in claim 5 , wherein the electrical connector comprises a bracket surrounding the metallic shell at three faces to form a shielding portion, a front side of the shielding portion is adjacent to a rear side of the circular rubber and defines at least one cutting portion thereof, thereby the cutting portions is positioned between the circular rubber and shielding portion.

7. The electrical connector as claimed in claim 4 , wherein a sealing segment is provided behind and attached to the insulating housing, the sealing segment is between a rear face of the insulating housing and the second stopping portion.

8. The electrical connector as claimed in claim 7 , wherein the conductive terminals comprise a plurality of first terminals and second terminals provided with first soldering portions and second soldering portions, respectively, the sealing segment has a plurality of holes shielding around the first and second soldering portions, the first soldering portions are divided in to two groups which are disposed at two sides of the second soldering portions.

9. The electrical connector as claimed in claim 8 , wherein the mating portion comprises a first mating face and a second mating face which positioned in a same side of the mating portion, the first terminals are exposed to the first mating face, and the second terminals are exposed to the second mating face.

10. The electrical connector as claimed in claim 9 , wherein the first and second mating faces are in different planes, and the second mating face is behind the first mating face.

11. The electrical connector as claimed in claim 10 , wherein a protecting segment is provided to attach to another face of the mating portion opposite to first and second faces.

12. An electrical connector assembly comprising:
a first terminal module including a plurality of first terminals integrally formed with an insulative base portion via an insert molding process, stationary contacting sections of said first terminals being exposed upon a first mating face of a mating tongue of said base portion;
a second terminal module including a plurality of second terminals integrally formed with an insulator via another insert molding process, deflectable contacting sections of said second terminals being inserted into corresponding passageways in the base portion and exposed upon a second mating face of said mating tongue after said insulator is assembled to the base portion to commonly form an insulative housing; and
a metallic shell enclosing said assembled insulative housing and defining thereof a seam adapted to be soldered: wherein
the passageways extend along a front-to-back direction so as to have the insulator assembled to the base portion only along the front-to-back direction, further including a sealant applied upon a rear side of the housing while exposing tails of said first terminals and those of the second terminals.

13. The electrical connector assembly as claimed in claim 12 , further including a metallic bracket fastened to the shell.

14. The electrical connector assembly as claimed in claim 12 , wherein the shell and the bracket are soldered together around said seam.

15. The electrical connector assembly as claimed in claim 12 , wherein a metallic shielding plate is embedded within the mating tongue via said insert molding process.

16. An electrical connector assembly comprising:
a first terminal module including a plurality of first terminals integrally formed with an insulative base portion via an insert molding process, stationary contacting sections of said first terminals being exposed upon a first mating face of a mating tongue of said base portion;
a second terminal module including a plurality of second terminals integrally formed with an insulator via another insert molding process, deflectable contacting sections of said second terminals being inserted into corresponding passageways in the base portion and exposed upon a second mating face of said mating tongue after said insulator is assembled to the base portion to commonly form an insulative housing; and
a metallic shell enclosing said assembled insulative housing and defining thereof a seam adapted to be soldered: wherein
the passageways extend along a front-to-back direction so as to have the insulator assembled to the base portion only along the front-to-back direction, further including a metallic bracket fastened to the shell; wherein
the shell and the bracket are soldered together around said seam.

Assignees

• Foxconn Interconnect Technology Ltd

Inventors

• Chen De-Jin
• Hsiao Yu-San
• Szu Ming-Lun

Classifications

• H01R12/707

  Soldering or welding · CPC title

• H01R24/62

  Sliding engagements with one side only, e.g. modular jack coupling devices · CPC title

• H01R13/6582

  with resilient means for engaging mating connector · CPC title

• H01R13/6594 Primary

  the shield being mounted on a PCB and connected to conductive members · CPC title

• H01R13/521

  Sealing between contact members and housing, e.g. sealing insert · CPC title