Power generation system and method of operating the same

Patent metadata

Field	Value
Publication number	US-9385384-B2
Application number	US-201214002302-A
Country	US
Kind code	B2
Filing date	Mar 29, 2012
Priority date	Mar 29, 2011
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

A power generation system includes: an air intake passage; a fuel cell system that includes a fuel cell; a case configured to house the fuel cell, a ventilator (air supply unit), and an air intake temperature detector configured to detect a temperature of the intake air supplied to the case; a combustion device that includes a combustor; an exhaust gas passage configured to discharge a flue gas generated in the combustion device to the outside; and a controller. The air intake passage and the exhaust gas passage are configured to allow heat exchange to occur between media flowing through the passages. The controller causes the combustion device to operate when the fuel cell system is activated and the temperature detected by the air intake temperature detector is equal to or lower than a first predetermined temperature.

First claim

The invention claimed is:

1. A power generation system comprising:
an air intake passage;
a fuel cell system including a fuel cell configured to generate electric power using a fuel gas and an oxidizing gas, a case configured to house the fuel cell, and an air supply unit configured to supply external air to the case through the air intake passage;
an air intake temperature detector configured to detect a temperature of the intake air supplied to the case;
a combustion device provided outside of the case and including a combustor configured to combust a fuel to generate an amount of heat such that the generated heat is used to heat water;
an exhaust gas passage including a first passage extending from an upstream end connected to the fuel cell system and configured to discharge an exhaust gas from the fuel cell system, a second passage extending from an upstream end connected to the combustion device and configured to discharge a flue gas generated in the combustion device to the outside, a joining portion in which both of the first and second passages are joined, and a common passage extending from the joining portion to a downstream end opened to atmosphere and configured to discharge the exhaust gas from the fuel cell system and the flue gas generated in the combustion device to the outside; and
a controller, wherein:
the air intake passage and the exhaust gas passage are provided such that the air intake passage makes contact with at least a portion of the exhaust gas passage so as to allow heat exchange to occur between media flowing through the passages, and
the controller causes the air intake temperature detector to detect the temperature of the intake air supplied to the case when a power generation command is input to the power generation system, and causes the combustion device to operate when the temperature detected by the air intake temperature detector is equal to or lower than a first predetermined temperature.

2. The power generation system according to claim 1 , wherein:
the air intake temperature detector is provided in the air intake passage or the case, and
the controller causes the combustion device to operate when the temperature detected by the air intake temperature detector after operation of the air supply unit is equal to or lower than the first temperature.

3. The power generation system according to claim 2 , wherein:
when the temperature detected by the air intake temperature detector after the operation of the air supply unit is equal to or lower than a second predetermined temperature, the controller stops the air supply unit and causes the combustion device to operate.

4. The power generation system according to claim 3 , wherein:
when the air supply unit is stopped as the air intake temperature detector detects a temperature equal to or lower than the second temperature, the controller causes the combustion device to operate for a predetermined first time, and then causes the air supply unit to operate and activates the fuel cell system.

5. The power generation system according to claim 3 , wherein:
when the air supply unit is stopped as the air intake temperature detector detects a temperature equal to or lower than the second temperature, the controller causes the combustion device to operate until the air intake temperature detector detects a temperature equal to or higher than a third predetermined temperature, and then causes the air supply unit to operate and activates the fuel cell system.

6. The power generation system according to claim 3 , wherein:
the second temperature is set to be equal to or lower than the first temperature.

7. The power generation system according to claim 1 , wherein:
when the temperature detected by the air intake temperature detector is equal to or lower than the first temperature, the controller causes the combustion device to operate for a predetermined second time, and then stops the combustion device.

8. The power generation system according to claim 1 , wherein:
when the temperature detected by the air intake temperature detector is equal to or lower than the first temperature, the controller causes the combustion device to operate until the temperature detected by the air intake temperature detector is equal to or higher than a fourth predetermined temperature, and then stops the combustion device.

9. The power generation system according to claim 1 , wherein:
when the temperature detected by the air intake temperature detector is equal to or lower than the first temperature, the controller causes the combustion device to operate before the activation of the fuel cell system.

10. A method of operating a power generation system including a fuel cell system including a fuel cell housed in a case, a combustion device provided outside of the case and including a combustor configured to combust a fuel to generate an amount of heat such that the generated heat is used to heat water, an air intake passage configured to supply external air to the fuel cell system, an exhaust gas passage configured to discharge a flue gas generated in the combustion device to the outside, an exhaust gas passage including a first passage extending from an upstream end connected to the fuel cell system and configured to discharge an exhaust gas from the fuel cell system, a second passage extending from an upstream end connected to the combustion device and configured to discharge a flue gas generated in the combustion device to the outside, a joining portion in which both of the first and second passages are joined, and a common passage extending from the joining portion to a downstream end opened to atmosphere and configured to discharge the exhaust gas from the fuel cell system and the flue gas generated in the combustion device to the outside, and the air intake passage and the exhaust gas passage are provided such that the air intake passage makes contact with at least a portion of the exhaust gas passage so as to allow heat exchange to occur between media flowing through the passages, the method comprising the steps of:
detecting a temperature of the intake air supplied to the case through the air intake passage, when a power generation command is input to the power generation system;
determining whether the temperature of the intake air is equal to or lower than a first predetermined temperature; and
causing the combustion device to operate when the temperature of the intake air is equal to or lower than the first temperature.

Assignees

• Tatsui Hiroshi
• Morita Junji
• Yukimasa Akinori
• Wakamatsu Hidetoshi
• Inoue Atsutaka
• Panasonic Ip Man Co Ltd

Inventors

• Tatsui Hiroshi
• Morita Junji
• Yukimasa Akinori
• Wakamatsu Hidetoshi
• Inoue Atsutaka

Classifications

• F24D2101/30

  Fuel cells · CPC title

• F24D18/00

  Small-scale combined heat and power [CHP] generation systems specially adapted for domestic heating, space heating or domestic hot-water supply · CPC title

• H01M8/04268

  Heating of fuel cells during the start-up of the fuel cells · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/2475

  Enclosures, casings or containers of fuel cell stacks · CPC title