Method for producing a catalyst for fuel cells

Patent metadata

Field	Value
Publication number	US-9385377-B2
Application number	US-201214440453-A
Country	US
Kind code	B2
Filing date	Nov 7, 2012
Priority date	Nov 7, 2012
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

An object of the present invention is to provide a production method which can increase the activity of a catalyst particle comprising a core particle and an outermost layer, the core particle comprising at least one of palladium and a palladium alloy, and the outermost layer comprising at least one of platinum and a platinum alloy and covering the core particle. The method is for producing a catalyst for fuel cells, in which a catalyst particle is supported by an electroconductive carrier, the method comprising the steps of: preparing a supported catalyst in which a catalyst particle comprising a core particle and an outermost layer is supported by an electroconductive carrier, the core particle comprising at least one of palladium and a palladium alloy, and the outermost layer comprising at least one of platinum and a platinum alloy and covering the core particle; acid treatment to bring the supported catalyst into contact with an acid solution which dissolves palladium more preferentially than platinum; and firing the supported catalyst at 80° C. or more and less than 200° C. in a reducing gas atmosphere after the acid treatment step.

First claim

The invention claimed is:

1. A method for producing a catalyst for fuel cells, in which a catalyst particle is supported by an electroconductive carrier, the method comprising the steps of:
preparing a supported catalyst in which a catalyst particle comprising a core particle and an outermost layer is supported by an electroconductive carrier, the core particle comprising at least one of palladium and a palladium alloy, and the outermost layer comprising at least one of platinum and a platinum alloy and covering the core particle;
acid treatment to bring the supported catalyst into contact with an acid solution which dissolves palladium more preferentially than platinum; and
firing the supported catalyst at 100° C. or more and less than 200° C. in a reducing gas atmosphere after the acid treatment step.

2. The method for producing the catalyst for fuel cells according to claim 1 , further comprising the step of bubbling a hydrogen gas into a solution in which the supported catalyst is dispersed, after the acid treatment step and before the firing step.

3. The method for producing the catalyst for fuel cells according to claim 2 , wherein the solution in which the supported catalyst is dispersed is an acid solution in the bubbling step.

4. The method for producing the catalyst for fuel cells according to claim 1 , wherein the acid solution contains at least one kind of acid selected from the group consisting of nitric acid, sulfuric acid, perchloric acid, hydrochloric acid and hypochlorous acid in the acid treatment step.

5. The method for producing the catalyst for fuel cells according to claim 1 , wherein the acid solution is heated to 40 to 90° C. in the acid treatment step.

Assignees

• Toyota Motor Co Ltd
• Audi Ag

Inventors

• Kaneko Keiichi
• Takehiro Naoki
• Taniguchi Takumi
• Arai Tatsuya
• Kitao Noriyuki
• Adachi Makoto
• Kimura Hiroko

Classifications

• H01M4/921

  Alloys or mixtures with metallic elements · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M4/8878

  Treatment steps after deposition of the catalytic active composition or after shaping of the electrode being free-standing body · CPC title

• H01M4/926

  on carbon or graphite · CPC title

• H01M4/8657 Primary

  layered · CPC title