Cleaning blade, image forming apparatus, and process cartridge

Patent metadata

Field	Value
Publication number	US-9383713-B2
Application number	US-201514808043-A
Country	US
Kind code	B2
Filing date	Jul 24, 2015
Priority date	Aug 1, 2014
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

A cleaning blade, including: rectangular elastic body blade containing cured first-UV-curable resin at tip ridgeline portion thereof, brought into contact with surface of to-be-cleaned member, the cured first-UV-curable resin being formed by impregnating the tip ridgeline portion with the first-UV-curable resin, followed by curing, and depth of the elastic body blade impregnated with the first-UV-curable resin from edge surface thereof is 50 μm-150 μm, wherein the elastic body blade contains surface layer containing cured second-UV-curable resin at the edge surface, wherein load-displacement curve of Martens hardness thereof has inflection points, and is obtained by pressing region of the surface layer thereof via resin particles having average particle diameter of 5 μm-10 μm, and distance of the region from the tip ridgeline portion is 0.5 mm or less, and wherein ratio of displacement at the inflection point, with which load is maximum, to the average particle diameter is 1.5-2.0.

First claim

What is claimed is:

1. A cleaning blade, comprising:
a rectangular elastic body blade,
wherein the elastic body blade contains a cured first UV-curable resin at a tip ridgeline portion thereof, which is brought into contact with a surface of a member to be cleaned, where the cured first UV-curable resin is formed by impregnating the tip ridgeline portion of the elastic body blade with the first UV-curable resin, followed by curing the first UV-curable resin, and a depth of the elastic body blade impregnated with the first UV-curable resin from an edge surface thereof is 50 μm to 150 μm,
wherein the elastic body blade contains a surface layer containing a cured second UV-curable resin at the edge surface thereof,
wherein a load-displacement curve of a Martens hardness of the elastic body blade has inflection points, where the load-displacement curve is obtained by pressing a region of the surface layer of the elastic body blade via resin particles having an average particle diameter of 5 μm to 10 μm, and a distance of the region of the surface layer from the tip ridgeline portion is 0.5 mm or less, and
wherein a ratio of a displacement at the inflection point, at which a load based on pressing the region of the surface layer of the elastic body blade via the resin particles is at a maximum, to the average particle diameter of the resin particles is 1.5 to 2.0.

2. The cleaning blade according to claim 1 , wherein a depth of the first UV-curable resin penetrating into a surface, which extends from an edge of the tip ridgeline portion in a direction towards a fixed end of the elastic body blade, is 20 μm to 100 μm.

3. The cleaning blade according to claim 1 , wherein the surface layer has a thickness of 2 μm or less.

4. The cleaning blade according to claim 1 , wherein the first UV-curable resin, or the second UV-curable resin, or both contain a trifunctional to hexafunctional acrylic monomer having a functional group equivalent weight of 350 or less, and containing a residue derived from pentaerythritol, and a monofunctional to bifunctional acrylic monomer having a functional group equivalent weight of 100 to 1,000.

5. The cleaning blade according to claim 1 , wherein the first UV-curable resin, or the second UV-curable resin, or both contain a bifunctional or higher acrylic monomer having a perfluoropolyether skeleton.

6. The cleaning blade according to claim 1 , wherein the first UV-curable resin and the second UV-curable resin are identical.

7. The cleaning blade according to claim 1 , wherein the elastic body blade contains urethane rubber.

8. The cleaning blade according to claim 7 , wherein the elastic body blade is a laminate of two different types of urethane rubber.

9. An image forming apparatus, comprising:
a photoconductor;
a charging unit configured to charge the photoconductor;
an exposing unit configured to expose the charged photoconductor to light to form an electrostatic latent image;
a developing unit configured to develop the electrostatic latent image formed on the photoconductor with a toner, to thereby form a toner image;
a transferring unit configured to transfer the toner image formed on the photoconductor to a recording medium; and
a cleaning unit configured to clean the photoconductor from which the toner image has been transferred,
wherein the cleaning unit contains a rectangular elastic body blade,
wherein the elastic body blade contains a cured first UV-curable resin at a tip ridgeline portion thereof, which is brought into contact with a surface of a member to be cleaned, where the cured first UV-curable resin is formed by impregnating the tip ridgeline portion of the elastic body blade with the first UV-curable resin, followed by curing the first UV-curable resin, and a depth of the elastic body blade impregnated with the first UV-curable resin from an edge surface thereof is 50 μto 150 μm,
wherein the elastic body blade contains a surface layer containing a cured second UV-curable resin at the edge surface thereof,
wherein a load-displacement curve of a Martens hardness of the elastic body blade has inflection points, where the load-displacement curve is obtained by pressing a region of the surface layer of the elastic body blade via resin particles having an average particle diameter of 5 μm to 10 μm, and a distance of the region of the surface layer from the tip ridgeline portion is 0.5 mm or less, and
wherein a ratio of a displacement at the inflection point, at which a load based on pressing the region of the surface layer of the elastic body blade via the resin particles is at a maximum, to the average particle diameter of the resin particles is 1.5 to 2.0.

10. The image forming apparatus according to claim 9 , wherein a depth of the first UV-curable resin penetrating into a surface, which extends from an edge of the tip ridgeline portion in a direction towards a fixed end of the elastic body blade, is 20 μm to 100 μm.

11. A process cartridge, comprising:
a photoconductor; and
a cleaning unit,
wherein the process cartridge is detachably mounted in a main body of an image forming apparatus,
wherein the cleaning unit contains a rectangular elastic body blade,
wherein the elastic body blade contains a cured first UV-curable resin at a tip ridgeline portion thereof, which is brought into contact with a surface of a member to be cleaned, where the cured first UV-curable resin is formed by impregnating the tip ridgeline portion of the elastic body blade with the first UV-curable resin, followed by curing the first UV-curable resin, and a depth of the elastic body blade impregnated with the first UV-curable resin from an edge surface thereof is 50 μm to 150 μm,
wherein the elastic body blade contains a surface layer containing a cured second UV-curable resin at the edge surface thereof,
wherein a load-displacement curve of a Martens hardness of the elastic body blade has inflection points, where the load-displacement curve is obtained by pressing a region of the surface layer of the elastic body blade via resin particles having an average particle diameter of 5 μm to 10 μm, and a distance of the region of the surface layer from the tip ridgeline portion is 0.5 mm or less, and
wherein a ratio of a displacement at the inflection point, at which a load based on pressing the region of the surface layer of the elastic body blade via the resin particles is at a maximum, to the average particle diameter of the resin particles is 1.5 to 2.0.

12. The process cartridge according to claim 11 , wherein a depth of the first UV-curable resin penetrating into a surface, which extends from an edge of the tip ridgeline portion in a direction towards a fixed end of the elastic body blade, is 20 μm to 100 μm.

Assignees

• Sakon Yohta
• Ohmori Masahiro
• Sakaguchi Hiromi
• Aoyama Yuka
• Gondoh Masanobu
• Gohda Shohei
• Toyama Kaori
• Nohsho Shinji
• Ricoh Co Ltd

Inventors

• Sakon Yohta
• Ohmori Masahiro
• Sakaguchi Hiromi
• Aoyama Yuka
• Gondoh Masanobu
• Gohda Shohei
• Toyama Kaori
• Nohsho Shinji

Classifications

• G03G21/0017 Primary

  Details relating to the internal structure or chemical composition of the blades · CPC title