Insulating resin material and multilayer substrate

Patent metadata

Field	Value
Publication number	US-9382445-B2
Application number	US-201314425367-A
Country	US
Kind code	B2
Filing date	Sep 3, 2013
Priority date	Sep 7, 2012
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

Provided is an insulating resin material capable of reducing surface roughness of the surface of a cured object, and, when a metal layer is formed on the surface of the cured object, increasing adhesive strength between the cured object and the metal layer.
The insulating resin material of the present invention includes a thermosetting resin, a curing agent, a first inorganic filler surface-treated with a first silane coupling agent, and a second inorganic filler surface-treated with a second silane coupling agent. When absolute difference between SP values of a most-abundantly contained thermosetting resin and an organic group of the first silane coupling agent is defined as SP(A), and when absolute difference between SP values of the most-abundantly contained thermosetting resin and an organic group of the second silane coupling agent is defined as SP(B); (SP(A)−SP(B)) is not smaller than 0.5 but not larger than 3.5.

First claim

The invention claimed is:

1. An insulating resin material comprising:
at least one type of a thermosetting resin;
a curing agent;
a first inorganic filler that is surface-treated with a first silane coupling agent; and
a second inorganic filler that is surface-treated with a second silane coupling agent, and wherein
SP(A) is an absolute value of a difference between an SP value of the type of thermosetting resin that is most-abundantly contained in the insulating resin material and an SP value of an organic group that is directly coupled with a silicon atom of the first silane coupling agent and that is not an alkyl group and not an alkoxy group, and
SP(B) is an absolute value of a difference between the SP value of the type of thermosetting resin that is most-abundantly contained in the insulating resin material, and an SP value of an organic group that is directly coupled with a silicon atom of the second silane coupling agent and that is not an alkyl group and not an alkoxy group,
and the absolute value of SP(A)−SP(B) is not smaller than 0.5 but not larger than 3.5; and
wherein the insulating resin material is a B stage film molded in a film form.

2. The insulating resin material according to claim 1 , wherein, in the thermosetting resin in the insulating resin material, the most-abundantly contained thermosetting resin is an epoxy resin.

3. The insulating resin material according to claim 1 or 2 , wherein the insulating resin material contains the first inorganic filler and the second inorganic filler by a weight ratio of 3:97 to 50:50.

4. The insulating resin material according to claim 1 or 2 , wherein with respect to a whole 100 wt % of the thermosetting resin contained in the insulating resin material, a contained amount of the most-abundantly contained thermosetting resin in the thermosetting resin in the insulating resin material is not less than 50 wt % but not more than 100 wt %.

5. The insulating resin material according to claim 1 or 2 , wherein
the insulating resin material optionally contains a solvent, and,
with respect to 100 wt % of components contained in the insulating resin material but excluding the inorganic filler and the solvent, a whole contained amount of the thermosetting resin is not less than 10 wt % but not more than 95 wt %.

6. The insulating resin material according to claim 1 or 2 , wherein
the insulating resin material optionally contains a solvent, and,
with respect to 100 wt % of components contained in the insulating resin material but excluding the solvent, a contained amount of the inorganic filler is not less than 40 wt % but not more than 85 wt %.

7. The insulating resin material according to claim 1 or 2 , wherein the insulating resin material is capable of being formed into a cured object that is to be roughening-treated or desmear-treated.

8. A multilayer substrate comprising:
a circuit board; and
an insulation layer disposed on the circuit board,
the insulation layer being formed by curing an insulating resin material comprising:
at least one type of a thermosetting resin;
a curing agent;
a first inorganic filler that is surface-treated with a first silane coupling agent; and
a second inorganic filler that is surface-treated with a second silane coupling agent, and wherein
SP(A) is an absolute value of a difference between an SP value of the type of thermosetting resin that is most-abundantly contained in the insulating resin material and an SP value of an organic group that is directly coupled with a silicon atom of the first silane coupling agent and that is not an alkyl group and not an alkoxy group, and
SP(B) is an absolute value of a difference between the SP value of the type of thermosetting resin that is most-abundantly contained in the insulating resin material, and an SP value of an organic group that is directly coupled with a silicon atom of the second silane coupling agent and that is not an alkyl group and not an alkoxy group,
and the absolute value of SP(A)−SP(B) is not smaller than 0.5 but not larger than 3.5.

9. The insulating resin material according to claim 8 , wherein, in the thermosetting resin in the insulating resin material, the most-abundantly contained thermosetting resin is an epoxy resin.

Assignees

• Sekisui Chemical Co Ltd

Inventors

• Hayashi Tatsushi
• Kunikawa Tomoki
• Yokota Reona
• Tottori Daisuke
• Shirahase Kazutaka

Classifications

• H01B3/40 Primary

  epoxy resins · CPC title

• H05K3/4673

  Application methods or materials of intermediate insulating layers not specially adapted to any one of the previous methods of adding a circuit layer (similar methods for protective coatings H05K3/28) · CPC title

• C08L63/00

  Compositions of epoxy resins; Compositions of derivatives of epoxy resins · CPC title

• H05K2201/0239

  Coupling agent for particles · CPC title

• H05K2201/0209

  Inorganic, non-metallic particles · CPC title