Flame-retardant silicone resin composition and flame-retardant silicone resin sheet

Patent metadata

Field	Value
Publication number	US-9382402-B2
Application number	US-201314390908-A
Country	US
Kind code	B2
Filing date	Apr 9, 2013
Priority date	Apr 11, 2012
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

The flame-retardant silicone resin composition of the present invention comprises: an inorganic oxide particle-containing condensation-reactive silicone resin (A) comprising a crosslinking structure in which inorganic oxide particles dispersed in a polysiloxane resin having a condensation-reactive group are crosslinked with the polysiloxane resin by chemical bonds; and inorganic particles (B). The inorganic oxide particles are preferably at least one type of inorganic oxide particles selected from the group consisting of silica, alumina, glass frit, and antimony-doped tin oxide.

First claim

The invention claimed is:

1. A flame-retardant silicone resin composition comprising: an inorganic oxide particle-containing condensation-reactive silicone resin (A) comprising a crosslinking structure in which inorganic oxide particles dispersed in a polysiloxane resin having a condensation-reactive group are crosslinked with the polysiloxane resin by chemical bonds; and glass frit (B).

2. The flame-retardant silicone resin composition according to claim 1 , wherein the inorganic oxide particles are at least one type of inorganic oxide particles selected from the group consisting of silica, alumina, glass fit, and antimony-doped tin oxide.

3. The flame-retardant silicone resin composition according to claim 1 , wherein the yield point of the glass frit (B) is not less than 300° C. and not more than 700° C.

4. The flame-retardant silicone resin composition according to claim 1 , wherein the glass frit (B) is a glass frit formed from at least one component selected from silicic acid, boric acid, borosilicic acid, aluminum oxide, calcium oxide, sodium oxide, lithium oxide, and phosphorus oxide.

5. The flame-retardant silicone resin composition according to claim 4 , wherein the glass frit (B) is a glass frit formed from a component containing at least phosphorus oxide.

6. The flame-retardant silicone resin composition according to claim 1 , wherein the average particle size of the glass frit (B) is 0.1 μm to 1000 μm.

7. The flame-retardant silicone resin composition according to claim 1 , wherein the content of the glass frit (B) is 0.1 to 500 parts by weight relative to 100 parts by weight of the inorganic oxide particle-containing condensation-reactive silicone resin (A).

8. The flame-retardant silicone resin composition according to claim 1 , wherein (i) a condensation-reactive group-containing polysilsesquioxane having a basic structural unit of a T unit, or (ii) a combination of the condensation-reactive group-containing polysilsesquioxane having a basic structural unit of a T-unit and a condensation-reactive group-containing polysiloxane having a basic structural unit of a D-unit and a T-unit and/or a polysiloxane resin having a silanol group is used as the polysiloxane resin having a condensation-reactive group in the inorganic oxide particle-containing condensation-reactive silicone resin (A).

9. A flame-retardant silicone resin sheet formed from the flame-retardant silicone resin composition according to claim 1 .

10. The flame-retardant silicone resin sheet according to claim 9 , wherein the sheet has a thickness of 5 to 5000 μm.

11. The flame-retardant silicone resin sheet according to claim 9 , wherein the sheet has the property of not igniting or carbonizing in the combustion test of the Railway Rolling Stock Material Combustion Test.

12. The flame-retardant silicone resin sheet according to claim 9 , wherein the flame-retardant silicone resin sheet has a gross calorific value per 10 minutes of not more than 30 MJ/m 2 , a maximum heat release rate of not more than 300 kW/m 2 , and an ignition time of not less than 60 seconds, as measured by the cone calorimeter test according to ISO 5660-1.

13. An interior member for transportation equipment, a building material member, a display member, a household appliance member, or an electronic circuit member comprising the flame-retardant silicone resin sheet according to claim 9 .

14. The interior member for transportation equipment of claim 13 wherein the interior member for transportation equipment is an illumination cover.

15. A luminaire comprising the flame-retardant silicone resin sheet according to claim 9 , wherein the luminaire comprises: at least a light source for generating light used for illumination; and an illumination cover comprising the flame-retardant silicone resin sheet, being installed so as to cover the light source, wherein the light from the light source is emitted after passing through the flame-retardant silicone resin sheet.

Assignees

• Nitto Denko Corp

Inventors

• Doi Kohei
• Nagasaki Kunio
• Sugino Yusuke
• Hida Takafumi
• Nakayama Yusuke
• Hirano Keisuke

Classifications

• C08K3/36

  Silica · CPC title

• F21V1/17

  the material comprising photoluminescent substances · CPC title

• C08J2387/00

  Characterised by the use of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds · CPC title

• C08J5/18

  Manufacture of films or sheets · CPC title

• F21V3/062

  the material being plastics · CPC title