Multi-laminated body manufacturing method and its manufacturing apparatus, and multi-laminated body

Patent metadata

Field	Value
Publication number	US-9381694-B2
Application number	US-201113699928-A
Country	US
Kind code	B2
Filing date	May 16, 2011
Priority date	May 25, 2010
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

A manufacturing method of a multi-laminated body according to the present invention includes a step 1 (L-flow path) for vertically dividing a laminated flow obtained by arranging at least two molten resins adjacent to each other in a lengthwise direction into two sections, guiding the divided laminated flows to opposite directions relative to the flow direction, and then guiding both laminated flows toward the center of the flow direction, and rearranging the laminated flows adjacent to each other in the horizontal direction and thereby joining the laminated flows together, and a step 2 (R-flow path) for vertically dividing a laminated flow obtained by arranging at least two molten resins adjacent to each other in a lengthwise direction into two sections, guiding the divided laminated flows to directions opposite to the above-mentioned directions relative to the flow direction, and then guiding both laminated flows toward the center of the flow direction, and rearranging the laminated flows adjacent to each other in the horizontal direction and thereby joining the laminated flows together, in which the step 1 (L-flow path) and the step 1 (R-flow path) are alternately repeated in this listed order, and a number of the steps to be performed is at least three. According to this method, it is possible to prevent the layer disappearance at both ends, prevent the layer thickness variations or the disruption in the lengthwise arrangement, and thereby manufacture a multi-laminated body having a more excellent uniformity.

First claim

The invention claimed is:

1. A method of manufacturing a multi-laminated body, the method comprising:
arranging at least two molten resins adjacent to each other in a lengthwise direction and forming a laminated flow having a predetermined width and thickness;
vertically dividing, at a division point, the laminated flow into two sections, and forming an upper laminated flow and a lower laminated flow obtained by the division into a first laminated flow and a second laminated flow, respectively;
guiding, at a branch point, the first laminated flow to a first direction, the first direction being one of a left direction and a right direction relative to a flow direction and guiding the second laminated flow to a second direction, the second direction being another one of the left direction and the right direction relative to the flow direction;
guiding, at a middle point, the first laminated flow to the second direction and a downward direction toward a center of the flow direction, guiding the second laminated flow to the first direction and an upward direction toward the center of the flow direction; and
rearranging, at a junction point, the first and second laminated flows adjacent to each other in a horizontal direction and thereby joining the first and second laminated flows together,
wherein:
a relation expressed by a following expression (X) is satisfied:
L 2 /L 1≧1.1  (X);

L 1 is the width of the laminated flow; and
L 2 is a length from the branch point to the junction point in a flow movement direction.

2. The method according to claim 1 , comprising:
a method (1) comprising:
arranging at least two molten resins adjacent to each other in a lengthwise direction and forming a laminated flow having a predetermined width and thickness;
vertically dividing, at a division point A 2 , the laminated flow into two sections, and forming an upper laminated flow and a lower laminated flow obtained by the division into a first laminated flow and a second laminated flow respectively;
guiding, at a branch point B 2 , the first laminated flow to a first direction, the first direction being one of a left direction and a right direction relative to a flow direction and guiding the second laminated flow to a second direction, the second direction being another one of the left direction and the right direction relative to the flow direction;
guiding, at a middle point C 2 , the first laminated flow to the second direction and a downward direction toward a center of the flow direction, guiding the second laminated flow to the first direction and an upward direction toward the center of the flow direction; and
rearranging, at a junction point D 2 , the first and second laminated flows adjacent to each other in a horizontal direction and thereby joining the first and second laminated flows together; and
a method (2) comprising:
vertically dividing, at a division point E 2 , the rearranged and joined laminated flow into two sections, and forming an upper laminated flow and a lower laminated flow obtained by the division into a third laminated flow and a fourth laminated flow respectively;
guiding, at a branch point F 2 , the third laminated flow to the second direction relative to a flow direction and guiding the fourth laminated flow to the first direction relative to the flow direction;
guiding, at a middle point G 2 , the third laminated flow to the first direction and a downward direction toward a center of the flow direction, guiding the fourth laminated flow to the second direction and an upward direction toward the center of the flow direction; and
rearranging, at a junction point H 2 , the third and fourth laminated flows adjacent to each other in a horizontal direction and thereby joining the third and fourth laminated flows together,
wherein at least one of the method (1) and the method (2) satisfies the relation expressed by the expression (X).

3. The method according to claim 2 , wherein the method (1) and the method (2) are alternately repeated.

4. The method according to claim 1 , wherein L 2 /L 1 satisfies an expression: 1.1≦L 2 /L 1 ≦5.

Assignees

• Kanai Shimon
• Zento Toshiyuki
• Tomiyama Kohta
• Nakata Hiromichi
• Kuraray Co

Inventors

• Kanai Shimon
• Zento Toshiyuki
• Tomiyama Kohta
• Nakata Hiromichi

Classifications

• B29C48/695

  Flow dividers, e.g. breaker plates · CPC title

• B29C48/19

  the layers being joined at their edges · CPC title

• B29C48/07

  Flat, e.g. panels · CPC title

• B29C48/70

  comprising means for dividing, distributing and recombining melt flows · CPC title

• B29L2009/00

  Layered products · CPC title