Ceramic composition and ceramic injection-molding process

Patent metadata

Field	Value
Publication number	US-9381670-B2
Application number	US-201414152763-A
Country	US
Kind code	B2
Filing date	Jan 10, 2014
Priority date	Jan 11, 2013
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

A ceramic composition for an injection-molding process for producing a combustion chamber pressure sensor, in particular for producing an insulation punch of a combustion chamber pressure sensor, includes a ceramic component in a proportion of greater than or equal to 50% by weight and a glass component in a proportion of less than or equal to 50% by weight. The ceramic component includes aluminum oxide. The glass component includes silicon dioxide or a silicon dioxide precursor. The ceramic composition further includes an alkaline earth metal oxide or an alkaline earth metal oxide precursor. The ceramic composition allows production of an insulation punch having a particularly good insulation capability. A ceramic injection-molding process includes the ceramic composition.

First claim

What is claimed is:

1. A ceramic composition for an injection-molding process for producing a combustion chamber pressure sensor, comprising:
a ceramic component in a proportion of greater than or equal to 50% by weight, the ceramic component comprising aluminum oxide;
a glass component in a proportion of less than or equal to 50% by weight, the glass component comprising silicon dioxide or a silicon dioxide precursor;
an alkaline earth metal oxide or an alkaline earth metal oxide precursor; and
a binder system that comprises a mixture including polyvinyl butyral, at least one polyacrylate, at least one polyethylene glycol, and at least one triethanolamine carboxylic ester.

2. The ceramic composition according to claim 1 , wherein the alkaline earth metal oxide or the alkaline earth metal oxide precursor and the silicon dioxide or the silicon dioxide precursor is present in such an amount as to set a ratio of alkaline earth metal oxide to silicon dioxide of 30% by weight: 70% by weight to 70% by weight: 30% by weight.

3. The ceramic composition according to claim 1 , wherein the alkaline earth metal oxide precursor is a carbonate.

4. The ceramic composition according to claim 1 , wherein:
the ceramic composition includes the silicon dioxide precursor, and
the silicon dioxide precursor is selected from the group consisting of talc and kaolin.

5. The ceramic composition according to claim 1 , wherein the binder system comprises:
from greater than or equal to 10% to less than or equal to 25% of polyvinyl butyral;
from greater than or equal to 15% to less than or equal to 35% of polyacrylate;
from greater than or equal to 35% to less than or equal to 60% of polyethylene glycol; and
from greater than or equal to 5% to less than or equal to 20% of triethanolamine carboxylic ester, the abovementioned constituents together making up less than or equal to 100%.

6. The ceramic composition according to claim 1 , wherein the ceramic composition is used to produce a combustion chamber pressure sensor.

7. The ceramic composition according to claim 1 , wherein the injection-molding process is configured to produce an insulation punch of the combustion chamber pressure sensor.

8. The ceramic composition according to claim 1 , wherein the alkaline earth metal oxide precursor is selected from the group consisting of calcium carbonate (lime), magnesium carbonate, strontium carbonate, and talc.

9. The ceramic composition according to claim 6 , wherein the ceramic composition is used to produce an insulation body of the combustion chamber pressure sensor.

Assignees

• Bosch Gmbh Robert

Inventors

• Schubert Martin
• Moc Andre
• Loibl Thomas
• Heeren Imke

Classifications

• C04B2235/36

  Glass starting materials for making ceramics, e.g. silica glass · CPC title

• C03C10/0036

  containing SiO2, Al2O3 and a divalent metal oxide as main constituents · CPC title

• B28B1/24 Primary

  by injection moulding {(injection moulding of ceramic slips B28B1/265; of tubular articles B28B21/38)} · CPC title

• C04B35/117

  Composites · CPC title

• C03C2214/20

  Glass-ceramics matrix · CPC title