Silicon based charge neutralization systems

Patent metadata

Field	Value
Publication number	US-9380689-B2
Application number	US-201514665994-A
Country	US
Kind code	B2
Filing date	Mar 23, 2015
Priority date	Jun 18, 2008
Publication date	Jun 28, 2016
Grant date	Jun 28, 2016

Abstract

An embodiment of the invention provides a method for low emission charge neutralization, comprising: generating a high frequency alternating current (AC) voltage; transmitting the high frequency AC voltage to at least one non-metallic emitter; wherein the at least one non-metallic emitter comprises at least 70% silicon by weight and less than 99.99% silicon by weight; wherein the at least one emitter comprises at least one treated surface section with a destroyed oxidation layer; and generating ions from the at least one non-metallic emitter in response to the high frequency AC voltage. Another embodiment of the invention provides an apparatus for low emission charge neutralization wherein the apparatus can perform the above-described operations.

First claim

What is claimed is:

1. A method for low emission charge neutralization, comprising:
generating a high frequency alternating current (AC) voltage;
transmitting the high frequency AC voltage to at least one non-metallic emitter;
wherein the at least one non-metallic emitter comprises at least 70% silicon by weight and less than 99.99% silicon by weight;
wherein the at least one emitter comprises at least one treated surface section with a destroyed oxidation layer;
generating ions from the at least one non-metallic emitter in response to the high frequency AC voltage;
wherein the at least one non-metallic emitter comprises a first ratio S/D in a range from 0.03 to 0.06;
wherein S is a thickness of a sleeve that receives the at least one non-metallic emitter; and
wherein D is a diameter of a shaft of the at least one non-metallic emitter.

2. The method of claim 1 , wherein the at least one treated surface section of the at least one non-metallic emitter comprises an area with a pre-selected roughness due to abrasive or sanding processing.

3. The method of claim 1 , wherein the treated surface section comprises a metallic plating or metallic coating.

4. The method of claim 1 , further comprising:
providing a measuring device for monitoring an electrical resistance and composition of the at least one emitter.

5. The method of claim 1 , wherein the emitter comprises an emitter shaft comprising a silicon based section, wherein the sleeve is a spring type sleeve, and wherein the emitter and a metal electrode are inserted into the spring type sleeve.

6. The method of claim 1 , wherein the at least one non-metallic emitter comprises a tip configuration and a taper configuration, wherein both configurations determine an operating HF corona onset voltage and ionization current parameters.

7. The method of claim 1 , further comprising:
performing a plasma cleaning of the at least one non-metallic emitter during a start up period of a corona ionization period by a voltage/power waveform different from a voltage/power waveform during an operational period.

8. The method of claim 1 wherein generating the ions comprises generating positive ions and negative ions at minimum onset HF voltage and power during an operational period.

9. The method of claim 1 ,
wherein the at least one non-metallic emitter comprises a second ratio L/S in the range (2-5)/[tan {tangent} (0.5α)];
wherein L is a length of an exposed portion of a shaft of the at least one non-metallic emitter; and
wherein α is an angle of a taper of a tapered portion of the shaft of the at least one non-metallic emitter.

10. An apparatus for low emission charge neutralization, comprising:
at least one non-metallic emitter comprising at least 70% silicon by weight and less than 99.99% silicon by weight;
wherein the at least one non-metallic emitter comprises at least one treated surface section with a destroyed silicon oxide layer;
wherein the at least one non-metallic emitter generates ions in response to the high frequency AC voltage;
wherein the at least one non-metallic emitter comprises a first ratio S/D in a range from 0.03 to 0.06;
wherein S is a thickness of a sleeve that receives the at least one non-metallic emitter; and
wherein D is a diameter of a shaft of the at least one non-metallic emitter.

11. The apparatus of claim 10 , wherein the at least one treated surface section comprises an abrasive processed portion or sanding processed portion.

12. The apparatus of claim 10 , wherein the at least one treated surface section comprises metallic plating or metallic coating.

13. The apparatus of claim 10 , wherein an electrical resistance and composition of the at least one treated surface section for the at least one non-metallic emitter is monitored.

14. The apparatus of claim 10 , wherein the at least one non-metallic emitter and a metal electrode are inserted into the sleeve, wherein the sleeve is a spring type sleeve.

15. The apparatus of claim 10 , wherein the at least one emitter comprises a tip configuration and a taper configuration, wherein both configurations determine operating HF corona onset voltage and ionization current parameters.

16. The apparatus of claim 10 , wherein a soft plasma cleaning of the at least one non-metallic emitter is performed during a start up period of a corona ionization period by a voltage/power waveform different from a voltage/power waveform during an operational period.

17. The apparatus of claim 10 wherein the ions comprises positive ions and negative ions generated at minimum HF onset voltage and power.

18. The apparatus of claim 10 ,
wherein the at least one non-metallic emitter comprises a second ratio L/S in the range (2-5)/[tan {tangent} (0.5α)];
wherein L is a length of an exposed portion of a shaft of the at least one non-metallic emitter;
wherein α is an angle of a taper of a tapered portion of the shaft of the at least one non-metallic emitter.

19. The method of claim 1 , wherein the high frequency AC voltage has a frequency of at least 1 KHz.

20. The method of claim 1 ,
wherein the at least one non-metallic emitter comprises an emitter tip, an emitter shaft, and an emitter tail, and wherein the emitter shaft is between the emitter tip and the emitter tail;
wherein the emitter shaft comprises the at least one treated surface section; and
wherein the at least one treated surface section is configured for insertion into a voltage socket and is configured to provide an electrical connection to a high voltage power supply.

21. The apparatus of claim 10 , wherein the high frequency AC voltage has a frequency of at least 1 KHz.

22. The apparatus of claim 10 ,
wherein the at least one non-metallic emitter comprises an emitter tip, an emitter shaft, and an emitter tail, and wherein the emitter shaft is between the emitter tip and the emitter tail;
wherein the emitter shaft comprises the at least one treated surface section; and
wherein the at least one treated surface section is configured for insertion into a voltage socket and is configured to provide an electrical connection to a high voltage high frequency voltage supply.

Assignees

• Illinois Tool Works

Inventors

• Gefter Peter
• Klochkov Aleksey

Classifications

• H10F19/80

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title

• B32B2307/558

  Impact strength, toughness · CPC title

• B08B7/0035

  by radiant energy, e.g. UV, laser, light beam or the like · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• B32B2457/12

  Photovoltaic modules · CPC title